Category Archives: Uncategorized

China high quality Presision Aluminum Linear Guide SBR20luu SBR25luu SBR30luu CNC Round Linear Guide Rail Aluminium Alloy Linear Guide Block

Product Description

Product Description

Product Name Presision Aluminum Linear Xihu (West Lake) Dis. SBR20LUU SBR25LUU SBR30LUU CNC Round Linear Xihu (West Lake) Dis. Rail Aluminium Alloy Linear Xihu (West Lake) Dis. Block
Material Aluminium Alloy
Size 12/16/20/25/30/35/40/50mm
Length of linear guide rail 100mm-4000mm,any length will be available
Usage CNC machines, medical and food machinery, fitness machinery, packaging machinery, printing machinery, and other machinery supporting equipment.

Packaging & Shipping

Packaging Details:   1)Sample order packing by paper carton for saving freight charge; 

                                 2)bulk order sent by sea will be packed by film and wooden carton.

                                 3) as customer’s requirements. 
Delivery Detail:      within 5-15 days against payment

Company Profile

ZheJiang Sair Mechanical Xihu (West Lake) Dis. Co., Ltd is located at Xihu (West Lake) Dis. Industrial Zone Xihu (West Lake) Dis. County which is the beautiful Xihu (West Lake) Dis. Water City and the famous painting and calligraphy village.The south is 308 National Road, the west is the 105 National Highway, the north is HangZhou-HangZhou Highway, the position is very superior. It is 1 of the biggest linear guide manufacturers in China.

Our Services

A. Linear rolling guideways and blocks

linear guide HGH/HGW type: 15mm,20mm,25mm,30mm,35mm,45mm
linear guide SER-GD type: 15mm,20mm,25mm,30mm,35mm,45mm
miniature linear guide MGN/MGW type: 5mm,7mm,9mm,12mm,15mm

 

B. All types of ball screws

ball screw SFU/DFU type: 12mm,16mm,20mm,25mm,32mm,40mm,50mm,63mm,80mm

 

C. Bearing 

 

D. Other CNC parts:

like gear rack, spindle set, stepper motor, and so on.

FAQ

Q: Is the company a production factory or a trading company?
A: ZheJiang Sair Mechanical Xihu (West Lake) Dis. Co., Ltd is a manufacturing enterprise focusing on linear guide and integrating research, production and sales.

Q: How many the MOQ of your company?
A: Depending on the size of the linear guide, the MOQ is variable, if you are interested, you can contact me for a quote.

Q: Does the company accept OEM or customized linear guides?
A: In addition to standard products, we also supply non-standard and modified standard products for special application. Meanwhile, we provide OEM service.

Q: Do you provide samples? 
A: We can provide samples for free. You only need to provide shipping.

Q: Can you arrange door to door delivery?
A: Sure, we can quote based on DDP, door to door, duty paid.

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Application: CNC Machine Parts
Material: Aluminium Alloy
Structure: Linear Guide Rail and Block
Samples:
US$ 11/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

linear rail

What is the role of linear rail materials and coatings in performance and longevity?

The materials and coatings used in the construction of linear rails play a crucial role in determining their performance and longevity. Here’s an overview of their significance:

Materials:

  • High-Strength Alloys: Linear rails are often constructed using high-strength alloys, such as hardened steel or aluminum. These materials provide the necessary strength and rigidity to withstand the stresses of continuous linear motion, ensuring stability and preventing deformation under load.
  • Corrosion-Resistant Materials: In environments where corrosion is a concern, linear rails may be made from corrosion-resistant materials or coated with anti-corrosive substances. Stainless steel or specialized alloys with corrosion-resistant properties enhance the longevity of the rails, particularly in industrial settings with exposure to moisture or harsh chemicals.
  • Self-Lubricating Materials: Some linear rails incorporate self-lubricating materials, such as polymers with embedded solid lubricants. These materials reduce friction between the rail and carriage, improving efficiency and minimizing wear. Self-lubricating properties contribute to smoother linear motion and extend the lifespan of the rail system.

Coatings:

  • Anti-Friction Coatings: Coatings with anti-friction properties, such as Teflon or other low-friction materials, are applied to reduce friction between the rail and carriage. Anti-friction coatings enhance the efficiency of the linear rail system by minimizing heat generation and wear, resulting in smoother and more reliable linear motion.
  • Corrosion-Resistant Coatings: Linear rails used in corrosive environments may be coated with protective layers to resist corrosion. These coatings act as a barrier, preventing exposure to corrosive elements and preserving the structural integrity of the rail over time.
  • Hard Coatings: Hard coatings, such as nitriding or various forms of surface hardening, are applied to increase the hardness and wear resistance of the rail’s surface. This protects against abrasion and extends the lifespan of the rail, especially in high-load applications.
  • Dry Film Lubricants: Some coatings incorporate dry film lubricants that provide long-lasting lubrication to the rail and carriage interface. These coatings reduce friction, enhance performance, and contribute to the overall reliability of the linear rail system.

The careful selection of materials and coatings is essential for tailoring linear rails to specific application needs. By considering factors such as environmental conditions, load requirements, and desired performance characteristics, engineers can choose the most appropriate combination to optimize the performance and longevity of the linear rail system.

linear rail

How do innovations and advancements in linear rail technology impact their use?

Innovations and advancements in linear rail technology have a profound impact on their use, influencing performance, efficiency, and application possibilities. Here are key ways in which technological advancements impact the use of linear rails:

  • 1. Enhanced Precision: Advancements in manufacturing processes and materials contribute to higher precision in the design and production of linear rails. This results in improved accuracy and repeatability in linear motion applications, making them suitable for tasks requiring intricate and precise movements, such as in CNC machining and 3D printing.
  • 2. Increased Load Capacities: Ongoing innovations allow for the development of linear rails with increased load-bearing capabilities. This is particularly beneficial in industries and applications where heavy loads need to be moved with precision, such as in industrial automation and material handling systems.
  • 3. Integration of Smart Technologies: The integration of smart technologies, such as sensors and feedback systems, enhances the monitoring and control capabilities of linear rail systems. This facilitates real-time data collection, predictive maintenance, and improved overall system efficiency, particularly in automated and Industry 4.0 settings.
  • 4. Energy Efficiency: Innovations in lubrication systems and materials contribute to increased energy efficiency in linear rail operation. Reduced friction and optimized designs help minimize energy consumption, making linear rails more environmentally friendly and cost-effective over their lifespan.
  • 5. Customization and Modularity: Advanced manufacturing techniques enable greater customization and modularity in linear rail systems. Engineers can tailor linear rails to specific application needs, adjusting parameters such as length, load capacity, and material composition for optimal performance in diverse industrial and automation scenarios.
  • 6. Durability and Longevity: Continuous improvements in materials and surface treatments enhance the durability and longevity of linear rails. This is particularly beneficial in applications where reliability and minimal maintenance are critical, such as in aerospace testing equipment and high-precision manufacturing.

Overall, innovations in linear rail technology contribute to a broader range of applications, improved performance metrics, and the ability to meet the evolving needs of diverse industries. As technology continues to advance, the versatility and effectiveness of linear rails in various industrial and automation settings are likely to expand even further.

linear rail

What are linear rails, and how are they used in linear motion systems?

Linear rails, also known as linear guides or linear slides, are mechanical components used in linear motion systems to facilitate smooth and precise movement along a straight path. They typically consist of a rail and a carriage. The rail is a long, rigid structure with a specially designed profile, while the carriage is mounted on the rail and holds the load to be moved.

Linear rails are widely used in various applications, including manufacturing machinery, robotics, 3D printers, and automated systems. They provide guidance and support to the moving components, minimizing friction and ensuring accurate and repeatable motion. The design of linear rails allows for high load-carrying capacity and can accommodate different types of loads, such as radial or axial loads.

Linear motion systems incorporating linear rails offer advantages such as improved precision, reduced wear and tear, and increased efficiency in comparison to traditional sliding mechanisms. The choice of linear rails depends on factors such as load capacity, speed, accuracy requirements, and environmental conditions in the specific application.

China high quality Presision Aluminum Linear Guide SBR20luu SBR25luu SBR30luu CNC Round Linear Guide Rail Aluminium Alloy Linear Guide Block  China high quality Presision Aluminum Linear Guide SBR20luu SBR25luu SBR30luu CNC Round Linear Guide Rail Aluminium Alloy Linear Guide Block
editor by Dream 2024-05-15

China wholesaler Linear Motion Guide Rails CNC Parts Bearings Rail Slide Support Carriage Blocks Rail Stopper

Product Description

Product Overview

 

Combined unit of supporting guide rail -SBR series–Professional replacement for SAMICK in South Korea ! ! ! Note: The price can only be used for reference, please refer to the actual order price. If you don’t understand, please contact the account manager! !

1. SBR series guide rail is a sliding unit composed of box-type linear bearing, high-hardness shaft and anti-deflection aluminum rail. The screw holes required for the installation of the shaft and the base aluminum rail are drilled after the shaft is hardened, which ensures the accuracy of the product. Series SBR has the characteristics of short production cycle and easy installation, and has become a substitute for square linear guide rail. Type: SBR10, SBR12, SBR16, SBR10, SBR25, SBR30, SBR35, SBR40, SBR50 2. Xihu (West Lake) Dis. rail material: 45# high-carbon steel with optical axis, chrome-plated surface, hardened hard-shaft aluminum support guide rail. Optical axis accuracy: optical axis accuracy g6 level Optical axis hardness: HRC58-60 degrees Length of guide rail: The length of guide rail can be arbitrarily intercepted according to customer’s requirements (6 CHINAMFG long), and the price is the unit price per meter. 3. Processing fee is calculated separately. 4. Main uses: Linear optical axis is widely used in automatic transmission devices, such as CNC machine tools, woodworking machines, printing machines, industrial machines, etc.

FEATURES AT A GLANCE

1. Xihu (West Lake) Dis. rail material: 45# high-carbon steel with optical axis, chrome-plated surface, hardened hard shaft aluminum support guide rail. 2. Optical axis accuracy: the optical axis accuracy is g6. 3. Optical axis hardness: HRC58-60 degrees 4. Xihu (West Lake) Dis. rail length: The guide rail length can be arbitrarily intercepted according to the customer’s requirements (6 CHINAMFG long), and the price tag is the unit price per meter. 5. Processing fee is calculated separately. 6. Main uses: Linear optical axis is widely used in automatic transmission devices, such as CNC machine tools, woodworking machines, printing machines, industrial machines, etc.

Right elevation

Left elevation

 

Front elevation

SIMILAR PRODUCTS

model1

model2

SBS20A-1000L(slideway)

SBS35A-1000L(slideway)

SBR20UU(slider)

SBR30UU(slider)

SBS25A-1000L(slideway)

SBS40A-1000L(slideway)

SBR25UU(slider)

SBR40UU(slider)

SBS30A-1000L(slideway)

SBS50A-1000L(slideway)

SBR30UU(slider)

SBR50UU(slider)

 

 

 

 

 

 

 

 

Successful Project

 

Project in Thailand

 

Project in India

 

Project in Russia

 

 

 

SALES AND SERVICE NETWORK

 

FAQ

Q1: Are you a factory or a trading company?
A1: We are not only a factory, but also a trading company. We can guarantee that our prices are first hand and very cheap.
Competition is fierce.

Q2: How is your factory doing in quality control?
A2: All products will be inspected 100% before shipment, and videos or pictures will also be sent to you.

Q3: When can I get the price?
A3: We will arrange a one-to-1 quotation from the sales manager within 6 hours of receiving your inquiry.

Question4: How can I get samples?
A4: If you are unable to purchase our products locally, we will send you samples. You will be charged the sample price plus all
relevant shipping charges. The Courier charge depends on the quantity of sample. In addition, we are alibaba’s gold supplier, you
can get the most favorable delivery fees.

Q5: What is the mode of transportation?
A5: Depending on the weight of the goods, we can ship them by express, air and transportation, including DHL, UPS, TNT and FEDEX.

 

Company Profile

 

 

 

 

 

 

Delivery box

 

 

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Warehouse Crane, Shipboard Crane, Goods Yard Crane, Building Crane, Workshop Crane
Material: Aluminium
Structure: Tyre Crane
Installation: All-Terrain Crane
Driven Type: Hydraulic
Carrying Capacity: Special Weight Level
Customization:
Available

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linear rail

How do linear rails enhance the overall efficiency and accuracy of linear motion in industrial and automation systems?

Linear rails play a crucial role in enhancing the overall efficiency and accuracy of linear motion in industrial and automation systems. Their impact is significant in various aspects:

  • 1. Guidance and Stability: Linear rails provide a precise path for the motion of the carriage or moving component. This guidance ensures stability and eliminates deviations, contributing to accurate and controlled linear movement in industrial applications.
  • 2. Low Friction: Linear rails are designed with features to minimize friction between the rail and carriage. Low friction contributes to smoother motion, reducing wear on components and enhancing the overall efficiency of the linear motion system.
  • 3. High Load Capacity: Linear rails are engineered to support high loads while maintaining structural integrity. This high load capacity is essential for industrial applications where heavy materials or equipment need to be moved with precision and accuracy.
  • 4. Rigidity: The rigidity of linear rails prevents deflection or flexing during operation. This rigidity is critical for maintaining accuracy, especially in applications where precise linear motion is required for tasks like machining, assembly, and quality control.
  • 5. Accuracy and Repeatability: The combination of guidance, low friction, and rigidity ensures that linear rails provide accurate and repeatable linear movement. This is vital in industrial and automation systems where consistent and precise motion is essential for the success of manufacturing processes.
  • 6. Integration of Smart Technologies: Advanced linear rail systems may incorporate smart technologies, such as sensors and feedback systems. These technologies enable real-time monitoring, feedback, and adjustments, further enhancing accuracy and efficiency in automated processes.
  • 7. Customization for Specific Applications: Linear rails can be customized for specific industrial or automation needs. Tailoring the rail system to the unique requirements of an application ensures optimal performance and efficiency, whether in a high-speed production line or a precision laboratory setting.
  • 8. Long-Term Reliability: The reliability and durability of linear rails contribute to long-term efficiency. A reliable linear motion system minimizes downtime, reduces maintenance requirements, and ensures continuous, accurate operation over an extended lifespan.

Overall, the use of linear rails in industrial and automation systems results in improved efficiency, increased productivity, and enhanced precision. Their role in providing a stable, low-friction guidance system for linear motion makes them integral components in a wide range of applications across diverse industries.

linear rail

What are the typical load capacities and travel distances for linear rails?

The load capacities and travel distances for linear rails vary based on the specific design, size, and application requirements. Here are general considerations:

Load Capacities:

  • Light-Duty Applications: Linear rails in smaller sizes may be suitable for light-duty applications with load capacities ranging from a few hundred pounds to a few thousand pounds. These are commonly used in applications like 3D printers and light-duty automation systems.
  • Medium-Duty Applications: Linear rails in medium sizes are designed for applications with moderate load requirements. Typical load capacities for medium-duty linear rails range from a few thousand pounds to tens of thousands of pounds. These are often used in CNC machines, robotic systems, and material handling equipment.
  • Heavy-Duty Applications: Larger linear rails are built for heavy-duty applications with substantial load requirements. Load capacities for heavy-duty linear rails can extend into the hundreds of thousands of pounds. These are employed in industrial machinery, aerospace testing equipment, and other heavy-duty applications.

Travel Distances:

  • Short-Range Travel: Some linear rails are designed for short-range travel, with typical distances ranging from a few inches to a few feet. These are suitable for applications with limited linear motion requirements, such as in certain types of printing machinery.
  • Medium-Range Travel: Linear rails for medium-range travel cover distances from a few feet to several feet. These are commonly used in applications like CNC machines and automation systems where moderate linear motion is required.
  • Long-Range Travel: Linear rails with long-range travel capabilities are designed for applications where extensive linear motion is necessary. These can cover distances ranging from several feet to meters and are used in applications such as large-scale industrial automation and material handling systems.

It’s essential to consult manufacturer specifications and consider factors such as speed, acceleration, and environmental conditions when selecting linear rails to ensure they meet the specific load and travel requirements of a given application.

linear rail

Can you provide examples of products or equipment that rely on linear rails for accurate linear motion?

Many products and equipment across various industries rely on linear rails for accurate linear motion. Some examples include:

  • CNC Machines: CNC milling machines, lathes, and routers use linear rails to achieve precise and controlled movement of cutting tools, ensuring accurate machining processes.
  • Robotic Systems: Industrial robots, collaborative robots, and robotic arms incorporate linear rails for precise and repeatable linear movement in tasks such as assembly, pick-and-place, and material handling.
  • 3D Printers: Linear rails are essential components in 3D printers, enabling the precise positioning of print heads and build platforms during the additive manufacturing process.
  • Automated Conveyor Systems: Linear rails contribute to the accurate movement of products on conveyor systems in industries such as logistics, manufacturing, and distribution.
  • Medical Imaging Equipment: Linear rails are used in medical devices like MRI machines and CT scanners to ensure precise linear movement in the imaging process.
  • Aerospace Testing Equipment: Linear rails play a crucial role in aerospace testing equipment, providing accurate linear motion for testing components and systems under various conditions.
  • High-Precision Measurement Devices: Instruments used for precision measurements, such as coordinate measuring machines (CMMs), rely on linear rails to achieve accurate and repeatable positioning of measurement probes.

These examples highlight the diverse applications of linear rails across industries where precise linear motion is essential for the functionality and performance of the equipment.

China wholesaler Linear Motion Guide Rails CNC Parts Bearings Rail Slide Support Carriage Blocks Rail Stopper  China wholesaler Linear Motion Guide Rails CNC Parts Bearings Rail Slide Support Carriage Blocks Rail Stopper
editor by Dream 2024-05-15

China wholesaler 20mm Linear Guide Rail HGH20ca Hgw20cc Hgr20 for Cutting Machine

Product Description

 

Product Description

20mm linear guide rail HGH20CA HGW20CC HGR20 for cutting machine

Our factory produce and export high precision CNC linear guide, size are: 5mm, 7mm,9mm, 12mm, 15mm,20mm,25mm, 30mm,35mm,45mm

linear guide size 35 45 15 20 25
material bearing steel stainless steel      
length 500mm 1000mm 2000mm 3000mm 4000mm
slider square square+lengthen flange flange+lengthen  
packing wooden  carton      
factory or not factory        
other products gear rack ball screw miniature linear guide step motor opther cnc parts
provide shipping or not provide        

Detailed Photos

Product Parameters

 

Specifications:

Linear Xihu (West Lake) Dis.

1. Sair SER-GD Series linear guide

2. Accurancy: Grade 1,2,3,4,5 or C/H/P/SP/UP

3. Preload code: Z0, Z1, Z2

4. In stock

5. Performance: antifriction, interchangeable

6. Material: bearing steel GCr15

7. Rigidity: 58-62

8. Application: CNC or automatic machinery

9. Length: can be cut to your requirement (100mm-4000mm)

10. Match: could match with ball screw in 1 machinery

Apply:

Machine centers, Machine tools, Precision machining machines, Heavy cutting machines, Punching machines, Marble cutting machines, Automatic equipments, Grinding machines, High speed transfer equipments, Injection molding machines, Measuring equipments.

Products running dynamic figure

Linear guide can be understood as a rolling guide, it is balls infinite scrolling loop between the slider with the rail, so that the load platform along the rail with high precision linear motion easily.   And reducing friction coefficient to 1 over 50 of traditional sliding guide, can achieve a high positioning accuracy easily.

Packaging & Shipping

 

We also produce and export: 
linear guide
ball screw
gear rack
other CNC parts

 

Linear guide manufacturer: Maintenance Tips for linear guide

 

 

Linear guide rail, also known as linear guide rail, slide rail, linear guide rail, linear slider, is used in linear reciprocating motion applications. They have a higher rated load than linear bearings, and can bear a certain torque at the same time. The function of linear guide rail is to support and guide moving parts and reciprocate linearly along the specified direction.
According to the nature of friction, linear guide can be divided into sliding friction guide, rolling friction guide, elastic friction guide, fluid friction guide and other types. Linear bearings are mainly used in automatic machinery, such as machine tools imported from Germany, paper bowl machines, laser welding machines, etc. of course, linear bearings and linear guides can also be used together. Linear guides are mainly used in mechanical structures with high precision requirements.
Maintenance Tips for linear guide:
When removing the linear guide pulley, be sure to release the screw. If it is dropped or lost, it will be troublesome. Then remove the bearing. The core of some wheels is very tight, and the bearing is difficult to disassemble. You can use a hex wrench to dig it down. Don’t worry. The bearing is not easy to break, but don’t be too violent. Then brush the dirt on the bearing surface with a toothbrush. Some bearing side covers are detachable, while others are not. It is recommended to judge whether you support the detachable side covers first.
How to judge: if there is a C-ring on the edge of the bearing side cover, the ring is removable; if not, it is not removable, but there are exceptions. If it is detachable, it is very simple! Pry up the C-ring in the clearance of the C-ring with an in-line precision screwdriver, and then remove the side cover, just remove 1 side. The C-ring and side cover should be put away. You may need to put them back after cleaning. If it can not be disassembled, it will be more troublesome. Use destructive methods, use a precision screwdriver to extend into the joint of the side cover, and forcefully pry up the side cover, but the side cover can not be put back. Remove the side cover of all bearings, and then start cleaning. Pour a proper amount of decontamination oil into the bowl, and put the bearing of the linear guide for a while, so that the linear guide can be cleaned.

 

our factory

 

ZheJiang Sair Mechanical Xihu (West Lake) Dis. Co., Ltd

ZheJiang Sair Mechanical Xihu (West Lake) Dis. Co., Ltd is 1 of the biggest linear guide and ball’ screw manufactures in  China,With strong technical strength, advanced  production  equipments, high-quality  staff  team  and  perfect  after-sales services, our company is the precision machinery  manufacturer with research and development, manufacturing, sales, service all in one. The products are mature with high quality. They are not only sold well all over the country, but also exported to Europe, Americas, Southeast Asia, Africa and more than 70 countries. They have excellent marketing performance, highly appreciated and trusted by the vast number of customers.

our workshop

FAQ

 

1. Q: How about the quality of your product?
A: 100% inspection during production.
Our products are certified to ISO9001-2008 international quality standards.

2. Q: What’s the delivery time?
A: For custom order, within 2000 meters,
Production time is 15days after confirmed every details.

3. Q: What’s your packing?
A: Our Normal packing is bulking in PE bag, and then into plywood Cartons.
We also can pack products according to your requirement.

4. Q: What about the warranty?
A: We are very confident in our products,
and we pack them very well to make sure the goods in well protection.

5.Q: Could you send me your catalogue and price list?
A: As we have more than hundreds of products,
it is really too hard to send all of catalogue and price list for you.
Please inform us the style you interested, we can offer the pricelist for your reference.

6.Q:There are a lot of companies which export bearings, why do you choose us?
A: As we are a genuine linear guide supplier since 2011.and we are really factory, you need not pay the profit for middlemen. so we can offer you the lowest and competitive price .

 

CONTACT INFORMATIONS:

 

We will shape “Sair”with the principle of scientific innovation, development and the good faith. Always with full enthusiasm, sincere cooperation attitude and CHINAMFG business philosophy, we warmly welcome customers at home and abroad.

 

We are sincerely looking CHINAMFG to cooperating with you.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Feature: High Speed
Function: CNC Machine Parts
Flange Shape: Square
Samples:
US$ 5/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

linear rail

How do linear rails enhance the overall efficiency and accuracy of linear motion in industrial and automation systems?

Linear rails play a crucial role in enhancing the overall efficiency and accuracy of linear motion in industrial and automation systems. Their impact is significant in various aspects:

  • 1. Guidance and Stability: Linear rails provide a precise path for the motion of the carriage or moving component. This guidance ensures stability and eliminates deviations, contributing to accurate and controlled linear movement in industrial applications.
  • 2. Low Friction: Linear rails are designed with features to minimize friction between the rail and carriage. Low friction contributes to smoother motion, reducing wear on components and enhancing the overall efficiency of the linear motion system.
  • 3. High Load Capacity: Linear rails are engineered to support high loads while maintaining structural integrity. This high load capacity is essential for industrial applications where heavy materials or equipment need to be moved with precision and accuracy.
  • 4. Rigidity: The rigidity of linear rails prevents deflection or flexing during operation. This rigidity is critical for maintaining accuracy, especially in applications where precise linear motion is required for tasks like machining, assembly, and quality control.
  • 5. Accuracy and Repeatability: The combination of guidance, low friction, and rigidity ensures that linear rails provide accurate and repeatable linear movement. This is vital in industrial and automation systems where consistent and precise motion is essential for the success of manufacturing processes.
  • 6. Integration of Smart Technologies: Advanced linear rail systems may incorporate smart technologies, such as sensors and feedback systems. These technologies enable real-time monitoring, feedback, and adjustments, further enhancing accuracy and efficiency in automated processes.
  • 7. Customization for Specific Applications: Linear rails can be customized for specific industrial or automation needs. Tailoring the rail system to the unique requirements of an application ensures optimal performance and efficiency, whether in a high-speed production line or a precision laboratory setting.
  • 8. Long-Term Reliability: The reliability and durability of linear rails contribute to long-term efficiency. A reliable linear motion system minimizes downtime, reduces maintenance requirements, and ensures continuous, accurate operation over an extended lifespan.

Overall, the use of linear rails in industrial and automation systems results in improved efficiency, increased productivity, and enhanced precision. Their role in providing a stable, low-friction guidance system for linear motion makes them integral components in a wide range of applications across diverse industries.

linear rail

What is the impact of proper installation and maintenance on the performance and lifespan of linear rails?

The proper installation and maintenance of linear rails have a significant impact on their performance and lifespan. Here’s how:

Proper Installation:

  • Alignment: Correct alignment during installation is crucial for the optimal performance of linear rails. Misalignment can lead to increased friction, wear, and decreased accuracy. Proper alignment ensures smooth and precise linear motion.
  • Lubrication: Adequate lubrication is essential to reduce friction between the rail and carriage, preventing premature wear. Proper lubrication during installation sets the foundation for sustained performance and longevity.
  • Tightening: Proper tightening of bolts and fasteners during installation ensures the stability and rigidity of the linear rail system. Loose connections can lead to vibrations, affecting accuracy and potentially causing damage over time.

Maintenance:

  • Regular Inspection: Periodic inspections allow for the early detection of issues such as wear, misalignment, or contamination. Timely identification of problems enables corrective measures to be taken before they escalate.
  • Cleaning: Keeping linear rails clean from debris and contaminants is essential for preventing damage and maintaining smooth motion. Regular cleaning, especially in industrial environments, contributes to the longevity of the system.
  • Lubrication Maintenance: Continuous lubrication maintenance is crucial for reducing friction and preventing premature wear. Regularly checking and replenishing lubricants help ensure optimal performance over the lifespan of the linear rails.

Proper installation and proactive maintenance contribute to the overall reliability, accuracy, and longevity of linear rails. Neglecting these aspects can result in decreased performance, increased wear, and a shorter lifespan of the linear motion system.

linear rail

Can you provide examples of products or equipment that rely on linear rails for accurate linear motion?

Many products and equipment across various industries rely on linear rails for accurate linear motion. Some examples include:

  • CNC Machines: CNC milling machines, lathes, and routers use linear rails to achieve precise and controlled movement of cutting tools, ensuring accurate machining processes.
  • Robotic Systems: Industrial robots, collaborative robots, and robotic arms incorporate linear rails for precise and repeatable linear movement in tasks such as assembly, pick-and-place, and material handling.
  • 3D Printers: Linear rails are essential components in 3D printers, enabling the precise positioning of print heads and build platforms during the additive manufacturing process.
  • Automated Conveyor Systems: Linear rails contribute to the accurate movement of products on conveyor systems in industries such as logistics, manufacturing, and distribution.
  • Medical Imaging Equipment: Linear rails are used in medical devices like MRI machines and CT scanners to ensure precise linear movement in the imaging process.
  • Aerospace Testing Equipment: Linear rails play a crucial role in aerospace testing equipment, providing accurate linear motion for testing components and systems under various conditions.
  • High-Precision Measurement Devices: Instruments used for precision measurements, such as coordinate measuring machines (CMMs), rely on linear rails to achieve accurate and repeatable positioning of measurement probes.

These examples highlight the diverse applications of linear rails across industries where precise linear motion is essential for the functionality and performance of the equipment.

China wholesaler 20mm Linear Guide Rail HGH20ca Hgw20cc Hgr20 for Cutting Machine  China wholesaler 20mm Linear Guide Rail HGH20ca Hgw20cc Hgr20 for Cutting Machine
editor by Dream 2024-05-15

China high quality CHINAMFG Interchangeable High Quality Linear Slide Rail

Product Description

Product Description

 

ZCF CHL SERIES – Linear guide of good quality and good accuracy.

Specification

 

 

Detailed Photos

Accuracy definition

 

ACCURACY LEVEL
 

1. THE ACCURACY OF CH SERIES LINEAR XIHU (WEST LAKE) DIS.S CAN BE DIVIDED INTO FIVE LEVELS: COMMON, HIGH, PRECISION, SUPER-PRECISION AND ULTRA-PRECISION. CUSTOMERS CAN CHOOSE THE ACCURACY LEVEL ACCORDING TO THE ACCURACY REQUIREMENT OF EQUIPMENT.

2.  ACCURACY OF NON-INTERCHANGEABLE LINEAR XIHU (WEST LAKE) DIS.:

MODEL CH – 15, 20          unit : mm
ACCURACY LEVEL COMMON HIGH PRECISION HIGH-PRECISION ULTRA-PRECISION
(C) (H) (P) (SP) (UP)
TOLERANCE OF H ± 0.1 ± 0.03 0- 0.03 0- 0.015 0- 0.008
TOLERANCE OF N ± 0.1 ± 0.03 0- 0.03 0- 0.015 0- 0.008
TOLERANCE OF MUTUAL H 0.02 0.01 0.006 0.004 0.003
TOLERANCE OF MUTUAL N 0.02 0.01 0.006 0.004 0.003
MOTION PARALLELISM OF C ON A MOTION ACURACY
MOTION PARALLELISM OF D ON B MOTION ACURACY

 

MODEL CH – 25,30,35        unit : mm
ACCURACY LEVEL COMMON HIGH PRECISION HIGH-PRECISION ULTRA-PRECISION
(C) (H) (P) (SP) (UP)
TOLERANCE OF H ± 0.1 ± 0.04 0- 0.04 0- 0.02 0- 0.01
TOLERANCE OF N ± 0.1 ± 0.04 0- 0.04 0- 0.02 0- 0.01
TOLERANCE OF MUTUAL H 0.02 0.015 0.007 0.005 0.003
TOLERANCE OF MUTUAL N 0.03 0.015 0.007 0.005 0.003
MOTION PARALLELISM OF C ON A MOTION ACURACY
MOTION PARALLELISM OF D ON B MOTION ACURACY

 

MODEL CH – 45,55          unit : mm
ACCURACY LEVEL COMMON HIGH PRECISION HIGH-PRECISION ULTRA-PRECISION
  (C) (H) (P) (SP) (UP)
TOLERANCE OF H ± 0.1 ± 0.05 0- 0.05 0- 0.03 0- 0.02
TOLERANCE OF N ± 0.1 ± 0.05 0- 0.05 0- 0.03 0- 0.02
TOLERANCE OF MUTUAL H 0.03 0.015 0.007 0.005 0.003
TOLERANCE OF MUTUAL N 0.03 0.02 0.01 0.007 0.005
MOTION PARALLELISM OF C ON A MOTION ACURACY
MOTION PARALLELISM OF D ON B MOTION ACURACY

3. MOTION ACCURACY CHART

RAIL LENGTH (mm) ACCURACY LEVEL (µm)
C H P SP UP
~ 100 12 7 3 2 2
100 ~ 200 14 9 4 2 2
200 ~ 300 15 10 5 3 2
300 ~ 500 17 12 6 3 2
500 ~ 700 20 13 7 4 2
700 ~ 900 22 15 8 5 3
900 ~ 1,100 24 16 9 6 3
1,100 ~ 1,500 26 18 11 7 4
1,500 ~ 1,900 28 20 13 8 4
1,900 ~ 2,500 31 22 15 10 5
2,500 ~ 3,100 33 25 18 11 6
3,100 ~ 3,600 36 27 20 14 7
3,600 ~ 4,000 37 28 21 15 7

Production process

Advanced equipments & Rigorous quality control plan

Company Profile

ZheJiang CHINAMFG Precision Technology Co.,Ltd. 
is a professional manufacturer of linear guide, linear module and ball screw etc.she is located in HangZhou city,ZheJiang ,China.The production base covers 33333 square CHINAMFG and holds a building area of 16000 square CHINAMFG at present. with over 10 years’ effort of our whole team. and also trust and support from our respected customers. We are so lucky to become 1 famous brand in China, who make international standard products.we aim to serve customers world-widely.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Warehouse Crane, Shipboard Crane, Workshop Crane
Material: Steel
Structure: Machine Table
Installation: All
Driven Type: N/a
Carrying Capacity: Weight Level
Samples:
US$ 20/Meter
1 Meter(Min.Order)

|

Customization:
Available

|

linear rail

Are there specific considerations for choosing linear rails in applications with varying environmental conditions or precision requirements?

Yes, specific considerations come into play when choosing linear rails for applications with varying environmental conditions or precision requirements. These considerations ensure that the selected linear rail system is well-suited to the specific challenges and demands of the application. Here are key factors to consider:

Environmental Conditions:

  • Temperature: In environments with extreme temperatures, the linear rail materials and coatings must withstand thermal expansion or contraction. High-temperature environments may require materials with enhanced heat resistance, while low-temperature settings may demand materials that remain durable and flexible in cold conditions.
  • Corrosion Resistance: For applications in corrosive environments, such as those with exposure to moisture or chemicals, choosing corrosion-resistant materials or coatings is crucial. Stainless steel or specialized coatings can protect against corrosion and extend the lifespan of the linear rail.
  • Contaminant Resistance: Environments with dust, debris, or other contaminants require linear rails with effective sealing mechanisms. Sealed or covered linear rail systems prevent the ingress of contaminants, preserving the integrity of the system and ensuring reliable performance.

Precision Requirements:

  • Accuracy and Repeatability: Applications demanding high precision, such as in CNC machining or optical systems, require linear rails with superior accuracy and repeatability. Choosing rails with tight tolerances, precision-ground surfaces, and advanced manufacturing processes ensures consistent and reliable linear motion.
  • Load Capacity: Precision applications may have stringent load requirements. Selecting linear rails with the appropriate load-bearing capacity ensures that the system can handle the specific loads without compromising precision or accuracy.
  • Smooth Operation: Precision linear motion often requires smooth and quiet operation. Rails with anti-friction coatings, self-lubricating properties, or advanced bearing technologies contribute to smooth and silent linear movement, meeting the demands of precision applications.

It’s essential to thoroughly evaluate the environmental conditions and precision requirements of the application before selecting linear rails. Collaborating with experienced suppliers or manufacturers can provide valuable insights and assistance in choosing the most suitable linear rail system that meets the specific challenges posed by varying environmental conditions and precision standards.

linear rail

How do innovations and advancements in linear rail technology impact their use?

Innovations and advancements in linear rail technology have a profound impact on their use, influencing performance, efficiency, and application possibilities. Here are key ways in which technological advancements impact the use of linear rails:

  • 1. Enhanced Precision: Advancements in manufacturing processes and materials contribute to higher precision in the design and production of linear rails. This results in improved accuracy and repeatability in linear motion applications, making them suitable for tasks requiring intricate and precise movements, such as in CNC machining and 3D printing.
  • 2. Increased Load Capacities: Ongoing innovations allow for the development of linear rails with increased load-bearing capabilities. This is particularly beneficial in industries and applications where heavy loads need to be moved with precision, such as in industrial automation and material handling systems.
  • 3. Integration of Smart Technologies: The integration of smart technologies, such as sensors and feedback systems, enhances the monitoring and control capabilities of linear rail systems. This facilitates real-time data collection, predictive maintenance, and improved overall system efficiency, particularly in automated and Industry 4.0 settings.
  • 4. Energy Efficiency: Innovations in lubrication systems and materials contribute to increased energy efficiency in linear rail operation. Reduced friction and optimized designs help minimize energy consumption, making linear rails more environmentally friendly and cost-effective over their lifespan.
  • 5. Customization and Modularity: Advanced manufacturing techniques enable greater customization and modularity in linear rail systems. Engineers can tailor linear rails to specific application needs, adjusting parameters such as length, load capacity, and material composition for optimal performance in diverse industrial and automation scenarios.
  • 6. Durability and Longevity: Continuous improvements in materials and surface treatments enhance the durability and longevity of linear rails. This is particularly beneficial in applications where reliability and minimal maintenance are critical, such as in aerospace testing equipment and high-precision manufacturing.

Overall, innovations in linear rail technology contribute to a broader range of applications, improved performance metrics, and the ability to meet the evolving needs of diverse industries. As technology continues to advance, the versatility and effectiveness of linear rails in various industrial and automation settings are likely to expand even further.

linear rail

Can you explain the advantages and key features of linear rails in various applications?

Linear rails offer several advantages and key features that make them essential in various applications:

  • Precision: Linear rails provide precise and accurate movement along a straight path, crucial for applications requiring high precision and repeatability.
  • Low Friction: The design of linear rails minimizes friction between the rail and carriage, ensuring smooth and efficient motion, reducing wear, and improving overall system performance.
  • High Load Capacity: Linear rails can support significant loads, making them suitable for applications with varying load requirements, from light-duty to heavy-duty.
  • Modularity: Many linear rail systems are modular, allowing easy customization and adaptation to different applications and environments.
  • Versatility: Linear rails accommodate different load types, including radial and axial loads, making them versatile for a wide range of applications such as robotics, CNC machines, and industrial automation.
  • Reduced Maintenance: The low-friction design and durable materials used in linear rails contribute to reduced maintenance requirements, increasing the overall lifespan of the system.

These advantages make linear rails a preferred choice in applications where precise linear motion, durability, and versatility are critical factors.

China high quality CHINAMFG Interchangeable High Quality Linear Slide Rail  China high quality CHINAMFG Interchangeable High Quality Linear Slide Rail
editor by Dream 2024-05-15

China wholesaler Tgbs 14 Screw Drive Aluminum Linear Stage with Dust Cover linear rail end stop

Product Description

TGBS 14 Motor drive ball screw motion Transmission Parts Aluminum Linear Stage With Dust Cover

Anti-Friction Mono Stage for Parking System
Material: Aluminium or steel
Structure: seal or half-seal
Driver: belt or ball screw

Features:
Lightweight & Cost reduction
Easy system installation and maintenance.
High performance of dust proof
High accuracy, High efficiency, High reliability 
 
Application:
1. Automatic controlling machine
2. Semi-conductor industry
3. General industry machinery
4. Medical equipment
5. Solar energy equipment
6. Machine tool
7. Parking system
8. High-speed rail and aviation transportation equipment, etc.

Company information
TOCO Group is a professional manufacturer in linear motion components in China, mastering critical core technology, focusing on research and innovative design.It has a number of product design patents and with ISO9001 certification, who is named a national high-tech enterprise.At present, there are 2 major production factories with a total area of 13,000 square meters.Thanks to a strong technical and production team, CZPT can quickly provide high-performance and high-quality transmission components for global customers, which has been widely recognized by domestic and foreign customers.
TOCO MOTION brand product line is complete, the main products are: Mono stage, linear module, linear guide, Ball screw, Support unit, Rack and Pinion.The products are widely used in: 1. Automation equipment 2. Display and semiconductor equipment 3. Woodworking equipment 4. Medical equipment 5. Photovoltaic and new energy equipment 6. Laser equipment   7. Machine tool equipment 8. Equipment in the fields of aerospace and rail transit, etc.
TOCO products are exported to more than a dozen countries and regions overseas.

FAQ 
1. Service :
a. Help customer to choose correct model
b. Professional sales team, make your purchase smooth.
 
2.payment :
Sample order: We require 100% T/T in advance. sample express need request pay by clients
Bulk order: 30% T/T in advance, balance by T/T against copy of B/L.
T/T,Paypal, Western Union is acceptable.
 
3.Package & Shipping :
a.Package: Carton or wooden case.
b.Shipping: by express (DHL, TNT, FedEx, etc.) or by sea

4.Delievery :
sample: 5-10 business days after payment confirmed.
Bulk order :10-20 workdays after  deposit received .
 
5. Guarantee time
CZPT provides 1 year quality guarantee for the products from your purchase date, except the artificial damage.
 
6.After sale-service
During warranty period, any quality problem of CZPT product, once confirmed, we will send a new 1 to replace.

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard or Nonstandard: Standard
Feature: Oil-Resistant
Application: Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car
Surface Treatment: Polishing
Material: Aluminum
Structure: Seal or Half-Seal
Customization:
Available

|

Customized Request

linear rail

How to Choose the Right Linear Rail for Your Fishing Rod

Compared to rods, linear rail is cheaper and offers a wide variety of applications. It is also corrosion resistant and has the ability to handle both tearing loads and torque forces.

A wide range of applications

Using a linear rail system is a good way to safely move things through a manufacturing process. They are used in a wide range of industries, and are especially helpful in moving items through packaging and production.
They are typically made from hardened materials such as steel, and have load-supporting balls on both sides. This helps them to handle loads from a few grams to thousands of kilograms, and can withstand overhung loads when paired with another rail.
Linear rails are also used in a variety of applications, including food and beverage production. In this industry, they are required to withstand harsh conditions and must adhere to local health and safety standards.
They are commonly used in weighing machines. They also find applications in CNC machines and moving robot arms in factory lines. The high level of rigidity and load capacity make them a good option for moving products with little friction.
Linear rails can be used vertically or horizontally. They are also a good choice for weight guidance when centered below the rail. They can join multiple rails for very long travel lengths, and can be joined to perform a seventh axis.
These rails can handle travel speeds of up to 5 m/s. They are commonly used in industrial applications, and can handle loads from a few grams to thousands. They are also useful for pneumatic and belt-driven systems, and are often used as actuator guide mechanisms.
There are many different types of linear rails. They range in size and length, and have a variety of processing methods. You can also find simple surface bearings, which are characterized by a low coefficient of friction.
For applications requiring precise positioning and precise travel accuracy, linear rail systems are the way to go. They provide the highest level of rigidity and are capable of achieving travel speeds of up to 5 m/s.
linear rail

They provide large travel spaces

Various applications may call for the use of a linear rail. These can be square, rectangular or round in shape and can handle loads from a few grams to thousands of kilograms. They also have a long lifespan.
In a nutshell, a linear rail provides low friction guidance for a load. They are used in the industrial sector in a number of applications. Aside from the obvious one’s, a single linear rail can save valuable floor space. It also ostensibly has the trifecta of a runner, power screw and ball bearings.
Linear rails are not for the faint of heart. Aside from the obvious cost, you will also be expected to mount, support and install them properly. You should also consider the size, shape and quality of the components. They can be bought in any length, from a few inches to several feet. They are also made from a wide variety of materials. Some of the materials used include steel, aluminum, and polymers. They can be shaped and joined to achieve very long travel lengths. They are also susceptible to damage.
The name of the game is to choose a good set of quality linear guides. There are two types in common usage today. The first is a runner with ball bearings, and the second is a runner with rollers. The latter is the less expensive choice. Aside from the usual suspects, you can also choose a saddle or fixed slide. It’s a good idea to use them in pairs. They are also the best suited for heavy duty applications.
The most important factor to consider when selecting a linear rail is the load capacity. While a single linear rail can be used in many applications, multiple rails are the best option for the job.

They withstand both tearing loads and torque forces

Generally constructed from corrosion resistant steel, linear rails are sturdy and robust enough to handle a wide variety of applications. They are usually used on mechanical systems with high precision requirements. They also provide a smooth and accurate motion.
In order to achieve the highest level of efficiency, the rail must be accurately supported and installed. It may also require some form of lubrication. The design of the rail may be influenced by factors like size, shape, and frequency of use.
For instance, linear rails are often used for actuator guides. These guide mechanisms provide a smooth, reliable, and low-friction motion. A runner is inserted inside the rail and moves from front to back. The runner may have ball bearings or a pair of sleeve bearings.
Another notable feature of the linear rail is the ability to withstand torque and tearing forces. They are also capable of handling larger loads, providing greater stability to the entire system. The most important feature is the fact that they are easy to install and remove. They are also capable of achieving high speeds.
There are many types of linear rails to choose from. Some may be suitable for consumer applications, while others are more suited for industrial applications. Some of the common factors that affect the lifespan of a rail include size, frequency of use, and mounting. A single rail is a space saver, while dual rails maximize bearing life.
Some of the major components in a linear slide include the runner, the bearings, and the carriage. In addition to the runner, the slide may also feature the motor, power screw, or other components. Some of these features are the smallest relative to the overall linear slide.
linear rail

They’re cheaper than rods

Choosing the best linear rails for your fishing rod is no small feat. You must understand the characteristics of various rails before you can find the one that best fits your needs. You may also want to consider choosing a rail that will last for many years. This is especially true if you are fishing in saltwater.
The best linear rails are designed with a variety of factors in mind. They will help you achieve precision and longevity. In addition, these guides are made of materials that are durable. They are also affordable. There are a variety of choices, including round and square rails.
The best rods have a good selection of features, including a good reel seat and flexible nickel/titanium snake guides. You should also look for a rod that has a smooth but firm handle and a rod that is easy to use. The best rods will also be a bit pricier, but you will not regret your investment.
The best rods use quality cork and stacks of smaller cork rings. The best rods have a cork handle that has a good feel. This handle has a big flare at the bottom and has narrow cork rings on the top. This handle is the best fly rod handle that you will find.
The best rods also have a well made reel seat that will hold firmly and easily. It should also have thin nylon spacers between the rings for a positive lock up. The reel seat should also be made from an anodized black aluminum up-lock seat with a synthetic gray insert.
The best rods also have reputable guide sets. This includes a new CERECOIL stripping guide made of nickel Titanium. This guide uses a multi-taper design that removes material from the weakest areas, thus improving dampening and recovery.

They’re corrosion-resistant

Stainless steel linear rails are essential in many industries, including vacuum applications, the pharmaceutical industry, and electronic circuit machines. They are also necessary for washing down cycles.
Stainless steel rails have excellent corrosion resistance. The steel surface is coated with an inert layer that prevents the rusting of the steel. Steel surfaces can rust over time, though, and rust can contaminate equipment. It’s important to check with your manufacturer about any corrosion resistance treatments that may be available.
Carbon steel linear bearings can be treated with hard chrome, black chrome, or a corrosion-resistant coating. These bearings are more expensive than those made of austenitic steel, but they provide similar corrosion resistance. They also have a lower hardness.
Silicon Nitride balls are another option. These balls are 40% lighter than steel, so they can carry higher loads without causing electrolysis. They’re also inert to chemicals and are capable of higher speeds. They’re available in closed or open designs. They come in four different sizes. They’re also coated with CZPT coating, which reduces the surface area of the balls in contact with the steel.
Another option is electroless nickel plating, which is inexpensive. This type of plating uses nickel instead of copper to prevent corrosion. It also offers a low friction coefficient.
Another option is drylin(r) linear technology, which combines the corrosion-resistance of thermoplastic bearing liners with shafting. This technology is ideal for chemical washdown environments, as well as those in saltwater environments. These systems also provide excellent rigidity and high load-bearing capacities.
Other types of linear guides are also available. Plain bearing guides may be appropriate for less expensive applications, while round shaft systems may be better for more expensive applications.
China wholesaler Tgbs 14 Screw Drive Aluminum Linear Stage with Dust Cover   linear rail end stopChina wholesaler Tgbs 14 Screw Drive Aluminum Linear Stage with Dust Cover   linear rail end stop
editor by Dream 2024-05-14

China Good quality High Precision PMI MSB30E 1000mm 15000mm Factory Original Direct Sales Bearings Linear Rails

Product Description

Product Description

High Precision PMI MSB30E 1000mm 15000mm Factory Original Direct Sales Bearings Linear Rails

Features

The trains of balls are designed to a contact angle of 45° which enables it to bear an equal load in radial, reversed radial and lateral directions. Therefore, it can be applied in any installation direction. Furthermore, MSB series can achieve a well balanced preload for increasing rigidity in 4 directions while keeping a low frictional resistance. This is especially suit to high precision and high rigidity required motion.
The patent design of lubrication route makes the lubricant evenly distribute in each circulation loop. Therefore, the optimum lubrication can be achieved in any installation direction, and this promotes the performance in running accuracy, service life, and reliability.

Characteristics

• Compact, Four-way Equal Load
• Self Alignment Capability
• Smooth Movement with Low Noise
• Interchangeability

Mode

PMI MSB30E

  Series   MSB-E
  Related models   MSB15/20/25/30/35  E/TE/LE

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Warehouse Crane, Shipboard Crane, Goods Yard Crane, Building Crane, Workshop Crane, CNC Machine
Material: Steel
Structure: CNC Machine
Installation: Automation Equipment
Driven Type:
Carrying Capacity: Weight Level
Samples:
US$ 24/Piece
1 Piece(Min.Order)

|

Customization:
Available

|

linear rail

Are there specific considerations for choosing linear rails in applications with varying environmental conditions or precision requirements?

Yes, specific considerations come into play when choosing linear rails for applications with varying environmental conditions or precision requirements. These considerations ensure that the selected linear rail system is well-suited to the specific challenges and demands of the application. Here are key factors to consider:

Environmental Conditions:

  • Temperature: In environments with extreme temperatures, the linear rail materials and coatings must withstand thermal expansion or contraction. High-temperature environments may require materials with enhanced heat resistance, while low-temperature settings may demand materials that remain durable and flexible in cold conditions.
  • Corrosion Resistance: For applications in corrosive environments, such as those with exposure to moisture or chemicals, choosing corrosion-resistant materials or coatings is crucial. Stainless steel or specialized coatings can protect against corrosion and extend the lifespan of the linear rail.
  • Contaminant Resistance: Environments with dust, debris, or other contaminants require linear rails with effective sealing mechanisms. Sealed or covered linear rail systems prevent the ingress of contaminants, preserving the integrity of the system and ensuring reliable performance.

Precision Requirements:

  • Accuracy and Repeatability: Applications demanding high precision, such as in CNC machining or optical systems, require linear rails with superior accuracy and repeatability. Choosing rails with tight tolerances, precision-ground surfaces, and advanced manufacturing processes ensures consistent and reliable linear motion.
  • Load Capacity: Precision applications may have stringent load requirements. Selecting linear rails with the appropriate load-bearing capacity ensures that the system can handle the specific loads without compromising precision or accuracy.
  • Smooth Operation: Precision linear motion often requires smooth and quiet operation. Rails with anti-friction coatings, self-lubricating properties, or advanced bearing technologies contribute to smooth and silent linear movement, meeting the demands of precision applications.

It’s essential to thoroughly evaluate the environmental conditions and precision requirements of the application before selecting linear rails. Collaborating with experienced suppliers or manufacturers can provide valuable insights and assistance in choosing the most suitable linear rail system that meets the specific challenges posed by varying environmental conditions and precision standards.

linear rail

Can linear rails be customized or modified for unique industrial or automation needs?

Yes, linear rails can be customized or modified to meet unique industrial or automation requirements. Customization allows engineers and manufacturers to tailor linear rail systems based on specific needs. Here are some ways in which customization can be achieved:

  • Length and Size: Linear rails can be customized in terms of length and size to fit the spatial constraints of a particular application. This ensures optimal use of available space and allows for seamless integration into existing machinery.
  • Load Capacity: For applications with unique load requirements, linear rails can be designed or modified to accommodate higher or lower load capacities. Custom load-bearing capabilities ensure that the linear rail system meets the demands of the specific application.
  • Material Selection: The choice of materials used in the construction of linear rails can be customized to address specific environmental conditions or industry standards. Different coatings or materials may be selected for applications requiring resistance to corrosion, extreme temperatures, or harsh chemicals.
  • Special Coatings: Custom coatings can be applied to linear rails to enhance their performance in specific environments. For example, anti-corrosive coatings may be added for applications in corrosive or humid settings, while low-friction coatings can improve overall efficiency.
  • Integration of Accessories: Customization may involve the integration of accessories such as sensors, encoders, or additional components to meet automation or monitoring requirements. This ensures that the linear rail system aligns with the overall objectives of the industrial or automation setup.

Collaboration with manufacturers or suppliers experienced in linear motion systems is crucial when considering customization. They can provide insights, design expertise, and manufacturing capabilities to deliver a tailored solution that aligns with the unique needs and challenges of a specific industrial or automation application.

linear rail

Can you explain the advantages and key features of linear rails in various applications?

Linear rails offer several advantages and key features that make them essential in various applications:

  • Precision: Linear rails provide precise and accurate movement along a straight path, crucial for applications requiring high precision and repeatability.
  • Low Friction: The design of linear rails minimizes friction between the rail and carriage, ensuring smooth and efficient motion, reducing wear, and improving overall system performance.
  • High Load Capacity: Linear rails can support significant loads, making them suitable for applications with varying load requirements, from light-duty to heavy-duty.
  • Modularity: Many linear rail systems are modular, allowing easy customization and adaptation to different applications and environments.
  • Versatility: Linear rails accommodate different load types, including radial and axial loads, making them versatile for a wide range of applications such as robotics, CNC machines, and industrial automation.
  • Reduced Maintenance: The low-friction design and durable materials used in linear rails contribute to reduced maintenance requirements, increasing the overall lifespan of the system.

These advantages make linear rails a preferred choice in applications where precise linear motion, durability, and versatility are critical factors.

China Good quality High Precision PMI MSB30E 1000mm 15000mm Factory Original Direct Sales Bearings Linear Rails  China Good quality High Precision PMI MSB30E 1000mm 15000mm Factory Original Direct Sales Bearings Linear Rails
editor by Dream 2024-05-14

China supplier Factory Price and High Competitive Linear Slide Rail

Product Description

Product Description

ZCF CHH SERIES – Linear guide of good quality and good accuracy.

Specification

 

Detailed Photos

Accuracy definition

 

ACCURACY LEVEL
 

1. THE ACCURACY OF CH SERIES LINEAR XIHU (WEST LAKE) DIS.S CAN BE DIVIDED INTO FIVE LEVELS: COMMON, HIGH, PRECISION, SUPER-PRECISION AND ULTRA-PRECISION. CUSTOMERS CAN CHOOSE THE ACCURACY LEVEL ACCORDING TO THE ACCURACY REQUIREMENT OF EQUIPMENT.

2.  ACCURACY OF NON-INTERCHANGEABLE LINEAR XIHU (WEST LAKE) DIS.:

MODEL CH – 15, 20          unit : mm
ACCURACY LEVEL COMMON HIGH PRECISION HIGH-PRECISION ULTRA-PRECISION
(C) (H) (P) (SP) (UP)
TOLERANCE OF H ± 0.1 ± 0.03 0- 0.03 0- 0.015 0- 0.008
TOLERANCE OF N ± 0.1 ± 0.03 0- 0.03 0- 0.015 0- 0.008
TOLERANCE OF MUTUAL H 0.02 0.01 0.006 0.004 0.003
TOLERANCE OF MUTUAL N 0.02 0.01 0.006 0.004 0.003
MOTION PARALLELISM OF C ON A MOTION ACURACY
MOTION PARALLELISM OF D ON B MOTION ACURACY

 

MODEL CH – 25,30,35        unit : mm
ACCURACY LEVEL COMMON HIGH PRECISION HIGH-PRECISION ULTRA-PRECISION
(C) (H) (P) (SP) (UP)
TOLERANCE OF H ± 0.1 ± 0.04 0- 0.04 0- 0.02 0- 0.01
TOLERANCE OF N ± 0.1 ± 0.04 0- 0.04 0- 0.02 0- 0.01
TOLERANCE OF MUTUAL H 0.02 0.015 0.007 0.005 0.003
TOLERANCE OF MUTUAL N 0.03 0.015 0.007 0.005 0.003
MOTION PARALLELISM OF C ON A MOTION ACURACY
MOTION PARALLELISM OF D ON B MOTION ACURACY

 

MODEL CH – 45,55          unit : mm
ACCURACY LEVEL COMMON HIGH PRECISION HIGH-PRECISION ULTRA-PRECISION
  (C) (H) (P) (SP) (UP)
TOLERANCE OF H ± 0.1 ± 0.05 0- 0.05 0- 0.03 0- 0.02
TOLERANCE OF N ± 0.1 ± 0.05 0- 0.05 0- 0.03 0- 0.02
TOLERANCE OF MUTUAL H 0.03 0.015 0.007 0.005 0.003
TOLERANCE OF MUTUAL N 0.03 0.02 0.01 0.007 0.005
MOTION PARALLELISM OF C ON A MOTION ACURACY
MOTION PARALLELISM OF D ON B MOTION ACURACY

3. MOTION ACCURACY CHART

RAIL LENGTH (mm) ACCURACY LEVEL (µm)
C H P SP UP
~ 100 12 7 3 2 2
100 ~ 200 14 9 4 2 2
200 ~ 300 15 10 5 3 2
300 ~ 500 17 12 6 3 2
500 ~ 700 20 13 7 4 2
700 ~ 900 22 15 8 5 3
900 ~ 1,100 24 16 9 6 3
1,100 ~ 1,500 26 18 11 7 4
1,500 ~ 1,900 28 20 13 8 4
1,900 ~ 2,500 31 22 15 10 5
2,500 ~ 3,100 33 25 18 11 6
3,100 ~ 3,600 36 27 20 14 7
3,600 ~ 4,000 37 28 21 15 7

Production process

Advanced equipments & Rigorous quality control plan

Company Profile

ZheJiang CHINAMFG Precision Technology Co.,Ltd. 
is a professional manufacturer of linear guide, linear module and ball screw etc.she is located in HangZhou city,ZheJiang ,China.The production base covers 33333 square CHINAMFG and holds a building area of 16000 square CHINAMFG at present. with over 10 years’ effort of our whole team. and also trust and support from our respected customers. We are so lucky to become 1 famous brand in China, who make international standard products.we aim to serve customers world-widely.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Warehouse Crane, Shipboard Crane, Workshop Crane
Material: Steel
Carrying Capacity: Weight Level
Running Mode: Moving
Certification: CE, RoHS, ISO 9001:2008
Series: Chh
Samples:
US$ 20/Meter
1 Meter(Min.Order)

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Customization:
Available

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linear rail

Can you provide guidance on the selection and sizing of linear rails for specific linear motion applications?

When selecting and sizing linear rails for specific linear motion applications, several factors need to be considered to ensure optimal performance. Here is guidance on the key considerations:

1. Load Requirements: Determine the maximum load the linear rail system will need to support. Consider both static and dynamic loads, as well as any potential impact or shock loads during operation.

2. Travel Distance: Evaluate the required travel distance of the linear rail system. Different rail types and designs are suitable for short-range, medium-range, or long-range travel, so choose accordingly based on the application’s needs.

3. Precision and Accuracy: Assess the precision and accuracy requirements of the application. High-precision applications, such as CNC machining or optical systems, may require linear rails with specialized designs to meet stringent accuracy standards.

4. Speed and Acceleration: Consider the desired speed and acceleration of the linear motion. Different rail systems have specific capabilities in terms of speed and acceleration, so choose a system that aligns with the application’s performance requirements.

5. Environmental Conditions: Evaluate the environmental conditions in which the linear rail will operate. Factors such as temperature, humidity, and exposure to contaminants can impact the choice of materials, coatings, and lubrication for the linear rail system.

6. Mounting Configurations: Consider the available space and mounting configurations in the application. Linear rails come in various designs, including profiled rail systems, round rail systems, and others. Choose a design that fits the available space and allows for easy integration.

7. Budget Constraints: Assess budget constraints and cost considerations. Linear rail systems come in a range of price points, and balancing performance requirements with budget constraints is essential for cost-effective solutions.

8. Manufacturer and Supplier Expertise: Collaborate with experienced linear rail manufacturers or suppliers. Seek their expertise in selecting the most suitable rail system based on the application’s specific requirements. They can provide valuable insights, technical support, and customized solutions.

By carefully considering these factors, engineers and decision-makers can make informed choices in selecting and sizing linear rails for specific linear motion applications, ensuring optimal performance and longevity of the system.

linear rail

What is the impact of proper installation and maintenance on the performance and lifespan of linear rails?

The proper installation and maintenance of linear rails have a significant impact on their performance and lifespan. Here’s how:

Proper Installation:

  • Alignment: Correct alignment during installation is crucial for the optimal performance of linear rails. Misalignment can lead to increased friction, wear, and decreased accuracy. Proper alignment ensures smooth and precise linear motion.
  • Lubrication: Adequate lubrication is essential to reduce friction between the rail and carriage, preventing premature wear. Proper lubrication during installation sets the foundation for sustained performance and longevity.
  • Tightening: Proper tightening of bolts and fasteners during installation ensures the stability and rigidity of the linear rail system. Loose connections can lead to vibrations, affecting accuracy and potentially causing damage over time.

Maintenance:

  • Regular Inspection: Periodic inspections allow for the early detection of issues such as wear, misalignment, or contamination. Timely identification of problems enables corrective measures to be taken before they escalate.
  • Cleaning: Keeping linear rails clean from debris and contaminants is essential for preventing damage and maintaining smooth motion. Regular cleaning, especially in industrial environments, contributes to the longevity of the system.
  • Lubrication Maintenance: Continuous lubrication maintenance is crucial for reducing friction and preventing premature wear. Regularly checking and replenishing lubricants help ensure optimal performance over the lifespan of the linear rails.

Proper installation and proactive maintenance contribute to the overall reliability, accuracy, and longevity of linear rails. Neglecting these aspects can result in decreased performance, increased wear, and a shorter lifespan of the linear motion system.

linear rail

Are there specific linear rail designs for different applications, like CNC machines or automation systems?

Yes, specific linear rail designs are tailored to different applications based on the requirements of the machinery. Some notable examples include:

  • CNC Machines: CNC (Computer Numerical Control) machines demand high precision and stiffness. Profiled rail systems are commonly used in CNC machines due to their exceptional accuracy, load capacity, and rigidity. These systems ensure the precise linear motion required for intricate machining processes in industries like manufacturing and prototyping.
  • Automation Systems: Linear rails play a crucial role in automation systems where precise and repeatable linear motion is essential. Profiled rail systems are preferred in high-precision automation applications such as pick-and-place machines, robotic assembly lines, and conveyor systems. These systems provide the necessary accuracy and reliability for seamless automation processes.
  • 3D Printers: Linear rails are used in the construction of 3D printers to facilitate the movement of print heads and build platforms. Both profiled rail and round rail systems can be suitable for different types of 3D printers, depending on factors like precision requirements and available space.
  • Material Handling Systems: Round rail systems, known for their compact design and cost-effectiveness, find applications in material handling systems. These systems are suitable for applications such as packaging machinery and conveyors, where moderate precision and space efficiency are crucial.

The selection of linear rail designs is influenced by factors such as load capacity, precision, stiffness, and the specific needs of the application. Engineers choose the most appropriate linear rail system to optimize the performance of machinery in diverse industrial settings.

China supplier Factory Price and High Competitive Linear Slide Rail  China supplier Factory Price and High Competitive Linear Slide Rail
editor by Dream 2024-05-14

China supplier Original Thomson Linear Rail and Carriage 521H20A 511H20C0 CNC Linear Rails

Product Description

Product Description

Original Thomson Linear Xihu (West Lake) Dis.s 500 Series Ball Carriage Slider 511H20C0 521H20A Linear Xihu (West Lake) Dis. With Rail

Thomson Linear Xihu (West Lake) Dis. 500 Series Ball Carriage 511H20C0 Linear Slider

* Straight rails through advanced grinding technologies
* Simple installation and greater accuracy with joint-free rails up to 6 meters
* Smooth, quiet movement through patented insert molded recirculation paths and optimized geometries
* Extended lubrication life as a result of grease pockets built into the recirculation path
* Multiple carriage styles and sizes available
* On site field modifiable modular seals
* Rail and carriage options from stock for short delivery
* Customization with expanded accessory offering
* Replaces Thomson AccuGlide

 

 

Mode

CHINAMFG 511H20C0

Material

Carbon Steel

Performance

 * Straight rails through advanced grinding technologies

 

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Application: Warehouse Crane, Shipboard Crane, Goods Yard Crane, Building Crane, Workshop Crane, CNC Machine
Material: Steel
Structure: CNC Machine
Installation: Automation Equipment
Driven Type:
Carrying Capacity: Weight Level
Samples:
US$ 500/Piece
1 Piece(Min.Order)

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Customization:
Available

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linear rail

Can you describe the various mounting options and installations for linear rails in different settings?

Linear rails can be mounted in various configurations to suit different settings and applications. The choice of mounting options depends on factors such as space constraints, load requirements, and the desired motion characteristics. Here are some common mounting options and installations:

1. Horizontal Mounting: Linear rails are horizontally mounted when the desired linear motion is along the horizontal axis. This configuration is commonly used in applications such as CNC machines, where the tool needs to move horizontally across the workpiece.

2. Vertical Mounting: Vertical mounting involves installing linear rails to support vertical linear motion. This configuration is prevalent in applications like vertical machining centers, where the spindle moves vertically to perform machining operations on the workpiece.

3. Inverted Mounting: Inverted mounting is where the linear rail is installed upside down. This configuration is suitable when space limitations or specific design requirements dictate the need for the rail to be positioned below the moving component. Inverted mounting is common in some types of robotic systems.

4. Parallel Mounting: Linear rails can be mounted in parallel to support multiple carriages or moving components. This configuration is beneficial in applications where synchronized linear motion is required, such as in certain types of material handling systems or conveyor belts.

5. Cantilever Mounting: Cantilever mounting involves mounting the linear rail with one end extending beyond a support structure. This configuration is used when access to one side of the linear motion is required, such as in loading and unloading stations on manufacturing lines.

6. Tandem Mounting: Tandem mounting involves mounting multiple linear rails in tandem to share the load and provide additional support. This configuration is suitable for applications with heavy loads or long travel distances, ensuring stability and preventing deflection.

7. Floating Mounting: Floating mounting allows for some degree of flexibility in the alignment of the linear rail. This is useful in applications where there may be minor misalignments or variations in the mounting surface.

The choice of mounting option depends on the specific requirements of the application, and engineers must carefully consider factors such as load distribution, accessibility, and alignment to ensure optimal performance and longevity of the linear rail system.

linear rail

How do linear rails contribute to smooth and precise linear movement in industrial applications?

Linear rails play a crucial role in achieving smooth and precise linear movement in various industrial applications. The key contributions include:

  • Guidance: The specially designed profile of linear rails provides guidance for the movement of the carriage along a straight path. This guidance minimizes deviations and ensures that the motion is precise and controlled.
  • Reduced Friction: Linear rails are engineered to minimize friction between the rail and the carriage. This low-friction design allows for smooth motion, reducing wear on components and enhancing the overall efficiency of the system.
  • High Load Capacity: Linear rails are designed to support high loads while maintaining their structural integrity. This makes them suitable for industrial applications where heavy loads need to be moved with precision, such as in CNC machining or material handling systems.
  • Rigidity: Linear rails contribute to the rigidity of the motion system, preventing deflection or flexing during operation. This rigidity is essential for maintaining accuracy, especially in applications where precision is critical, such as in manufacturing processes.
  • Accuracy and Repeatability: The combination of guidance, low friction, and rigidity ensures that linear rails provide accurate and repeatable linear movement. This is vital in industrial applications where consistent and precise motion is required for tasks like machining, assembly, and quality control.

Whether used in CNC machines, robotic systems, or material handling equipment, the characteristics of linear rails contribute to the overall performance of industrial applications. Their ability to deliver smooth, precise, and repeatable linear movement makes them integral components in enhancing the efficiency and reliability of industrial machinery and automation systems.

linear rail

Can you describe the various types of linear rails, such as profiled or round rail systems?

There are several types of linear rails, each with its own design and characteristics. Two common types are profiled rail systems and round rail systems:

Profiled Rail Systems: Profiled rail systems consist of a rigid rail with a specially designed profile, typically featuring recirculating ball or roller bearings. The carriage, mounted on the rail, contains these bearings, providing smooth and precise linear motion. Profiled rail systems are known for their high load capacity, accuracy, and stiffness. They are commonly used in applications where precision and rigidity are critical, such as CNC machines and industrial automation systems.

Round Rail Systems: Round rail systems utilize cylindrical rails and carriages with linear bearings. These systems are often more compact and cost-effective than profiled rail systems. While they may have slightly lower load capacities and precision compared to profiled rail systems, round rail systems are suitable for applications where space is limited, and the requirements for precision are moderate. Round rail systems find use in applications such as packaging machinery, material handling, and some types of 3D printers.

Other types of linear rails include dovetail slides, boxway guides, and more, each with its own design to suit specific applications and requirements. The choice of linear rail type depends on factors such as load capacity, precision, space constraints, and cost considerations in a particular application.

China supplier Original Thomson Linear Rail and Carriage 521H20A 511H20C0 CNC Linear Rails  China supplier Original Thomson Linear Rail and Carriage 521H20A 511H20C0 CNC Linear Rails
editor by Dream 2024-05-14

China Standard 500mm Belt Driven Linear Guide Rail Acutator for Automation Equipment

Product Description

 

DS45 Low price arrival  500mm stroke high speed belt driven Linear guide rail for automation equipment

Specifications

   DS45M75C belt driven guide rail series, rail profiles 45 mm width, motor moving 1 revolution of the 72 mm

The synchronous belt adopts high rigidity aluminum alloy as the body.Fast running speed, up to 1m/s;With large effective stroke, it can be assembled freely and receive non-standard customization.High grade mechanical efficiency;Low friction coefficient, low noise, less maintenance.Sealing design, automatic painting machine, welding machine equipment commonly used.

 

Profile

 45mmx45mm (1.77inx1.77in) Velocity 0~1000mm/s
Material Anodized Aluminum Housingwith a Chrome Steel GCr15 Loading Capacity 100N
shaftCarriage Size 104*90mm Linear Travel Per Shaft Revolution  72mm
Profile Length  ≤4000mm Toothed Belt PU + Steel Cord
Straightness/Distortion ≤0.1mm/300mm HTD3M,Width 15mm
Positional Repeatability/M 0.1mm Pulley Teeth 24 Teeth
Applicable Torque 0~3N.m Applicable Motor Type (Without Motor) Nema23/200W-600W Servo Motor

 

 

 

Related Products

 

 

 

 

Related products

Our Services

 

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Application: Warehouse Crane, Goods Yard Crane, Workshop Crane
Material: Aluminum Alloy and Chrome Steel
Structure: CNC Machine
Samples:
US$ 85/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

linear rail

Can you explain the role of linear rails in reducing friction and wear in linear motion applications?

Linear rails play a pivotal role in reducing friction and wear in linear motion applications through several key mechanisms:

  • 1. Precision Design: Linear rails are precision-engineered with specific profiles and tolerances. The precise design minimizes contact points between the rail and the carriage, reducing friction and wear to a minimum during linear motion.
  • 2. Rolling Contact: Many linear rails utilize rolling contact elements, such as recirculating ball bearings or roller bearings. These elements roll along the profiled surface of the rail, significantly reducing friction compared to sliding contact. Rolling contact also distributes the load evenly, further minimizing wear on specific points.
  • 3. Low-Friction Coatings: Some linear rails feature low-friction coatings on their surfaces. These coatings, often made of materials like Teflon or similar compounds, create a smooth and slippery surface, reducing the coefficient of friction. This results in smoother linear motion and less wear on the rail and carriage components.
  • 4. Lubrication: Proper lubrication is essential for reducing friction and wear in linear motion systems. Lubricants applied to the rolling elements or the rail surface create a thin film that separates the moving parts, minimizing direct contact and friction. Regular lubrication intervals are crucial for maintaining optimal performance and extending the lifespan of the linear rail system.
  • 5. Sealing Mechanisms: Linear rails often incorporate sealing mechanisms to protect against contaminants. Dust, debris, and moisture can contribute to increased friction and wear. Effective sealing prevents the ingress of contaminants, preserving the integrity of the rail and reducing wear on critical components.
  • 6. Material Selection: The choice of materials for both the rail and carriage components influences friction and wear. High-quality materials with good wear resistance, such as hardened steel or specialized alloys, contribute to the long-term durability of the linear rail system.
  • 7. Regular Maintenance: Implementing a regular maintenance schedule is crucial for reducing friction and wear. Inspections, cleaning, and lubrication ensure that the linear rail system operates smoothly and efficiently. Identifying and addressing any signs of wear early can prevent more significant issues and extend the overall lifespan of the system.

By incorporating these design features and maintenance practices, linear rails effectively minimize friction and wear in linear motion applications. This not only enhances the efficiency and accuracy of the system but also contributes to the long-term reliability and durability of the linear rail.

linear rail

Can you explain the principles behind linear rail operation and load-bearing capabilities?

The operation of linear rails and their load-bearing capabilities are governed by fundamental principles:

1. Rolling Contact: Linear rails typically utilize rolling contact elements, such as recirculating ball or roller bearings, between the rail and the carriage. These elements reduce friction and enable smooth motion by rolling along the profiled surface of the rail.

2. Profiled Rail Design: The rail is designed with a specific profile, often featuring raceways for the rolling elements. This profile provides guidance to the carriage, ensuring that it moves along a predetermined path without deviations.

3. Load Distribution: The load-bearing capabilities of linear rails are achieved through the distribution of the applied load across the rolling elements. This design allows for the effective support of loads, both radial and axial, while minimizing stress on individual components.

4. Rigidity: Linear rails are designed to be rigid, preventing deflection or bending during operation. This rigidity is essential for maintaining accuracy and precision, especially in applications where high loads or forces are involved.

5. Lubrication: Proper lubrication is crucial for reducing friction and minimizing wear between the rolling elements and the rail. Lubrication also helps dissipate heat generated during operation, contributing to the overall efficiency and longevity of the linear rail system.

6. Materials and Construction: The materials used in the construction of linear rails, such as hardened steel or reinforced alloys, contribute to their load-bearing capabilities. The choice of materials ensures durability and resistance to wear under various operating conditions.

Overall, the combination of rolling contact, profiled rail design, load distribution, rigidity, lubrication, and appropriate materials enables linear rails to operate efficiently and support varying loads in industrial applications. Understanding these principles is essential for selecting the right linear rail system based on the specific requirements of a given application.

linear rail

What industries and machinery commonly use linear rails for precise linear movement?

Linear rails find widespread use in various industries and machinery where precise linear movement is crucial. Some common applications include:

  • Manufacturing Machinery: Linear rails are integral components in CNC machines, milling machines, lathes, and other manufacturing equipment. They ensure accurate and repeatable motion for precise machining processes.
  • Robotics: Linear rails play a key role in robotic systems, providing the necessary guidance and precision for the movement of robot arms and other robotic components.
  • Automation Systems: Industries employing automated systems, such as conveyor systems and pick-and-place machines, often utilize linear rails to achieve precise linear movement in the automation process.
  • 3D Printing: Linear rails contribute to the accuracy and stability of 3D printers by facilitating the precise movement of print heads and build platforms.
  • Medical Devices: Linear rails are used in medical equipment such as imaging devices, diagnostic instruments, and robotic-assisted surgery systems, where precise linear motion is critical.
  • Aerospace: The aerospace industry employs linear rails in various applications, including aircraft manufacturing and testing equipment, to ensure precision in movement and positioning.
  • Semiconductor Manufacturing: Linear rails are used in semiconductor manufacturing equipment for precise movement in processes such as wafer handling and inspection.

These examples demonstrate the versatility of linear rails across different industries, highlighting their importance in applications that demand accurate and reliable linear motion.

China Standard 500mm Belt Driven Linear Guide Rail Acutator for Automation Equipment  China Standard 500mm Belt Driven Linear Guide Rail Acutator for Automation Equipment
editor by Dream 2024-05-14

China Hot selling High-Speed Spindle Unit Optional Homemade Spindle Szgh-36j Flat Bed and Linear Guide Way CNC Lathe Machine linear rail end stop

Product Description

Product Description

High-Speed Spindle Unit Optional Homemade Spindle SZGH-36J Flat Bed and Linear Xihu (West Lake) Dis. Way CNC Lathe Machine
https:// /sendInquiry/prod_KFnfSvLjEuAe_SOqtUifEgYHK.html?plant=en&from=shrom&type=cs&style=3&page=p_detail

Product Overview

SZGH-36J is suitable for batch production of copper, iron, aluminum and stainless steel bars within 35mm, and batch production of open-type forged parts with automatic feeding of pellets within 50mm. It can also be equipped with hydraulic chucks for single-piece production of parts within 250mm.Using multiple patented technologies such as high rigidity and anti-deformation structure, it is suitable for processing products with a single-side cutting amount within 2mm, precision tolerance within ±0.01mm, and smoothness within 1.6.It is widely used in hard rail CNC lathes, replaced by 46 large CNC lathes with small parts, etc., to achieve the effect of improving efficiency and cost-benefit ratio.

Standard Configuration

Technical parameter item  Unit Standard value  Max value
Processing capacity Max. diameter of bar bore mm 35
Max. particle diameter (disk type) mm 250 300
Max. length of workpiece mm 210 230
Cutting amount of stainless steel on 1 side mm 2 3
 Machining accuracy of the workpiece mm ±0.01
Surface roughness Ra  1.6  –
the height of center tool holder mm 40  –
 Turning Diameter mm 350  –
Square Knife Specifications mm 16  –
Travels X-axis  effective travel mm 600  –
Z-axis effective  travel mm 230  –
Y-axis  Y-axis mode  – side 4 power head  –
Y-axis travel mm 140  –
Y-axis power head clamping type  – ER16  –
Y-axis maximum speed rpm 2500 4000
Y-axis rapid traverse speed m/min 15  –
Maximum drill diameter mm 20  –
Feed X-axis rapid traverse m/min 25 30
Z-axis rapid traverse m/min 25 30
X-axis servo-motor power kW 1.3
Z-axis servo-motor power kW 1.3  –
Spindle Max.Spindle Speed rpm 3500 4000
Spindle Motor Power kW 3
Spindle nose taper A2-4
Support hydraulic chuck size inch 6 8
Dimensions Dimensions  mm 1750*1400*1800
Total Weight kg 1800

 

Machine tool specifications and component items Specification Standard Optional
Part Specifications Screw 25mm ZheJiang ball grinding precision grade
 Xihu (West Lake) Dis. rail 25mm ZheJiang H-class linear guide rail
Bearing 7015/7013 HangZhou two-axis HangZhou high-speed angular joint CZPT bearing
Spindle motor 3kW Variable frequency drive type 3.7kW servo spindle
Feed servo 1.3kW SZGH  Servo
CNC Control SZGH    SZGH 
Machine specifications Bed Type 30°  Slant Bed
Base form Heavy-duty anti-deformation patented base   
Clamping method hydraulic clamping

The above configuration parameters are for reference,and the configuration listed in the price composition and physical acceptance shall prevail.

CNC CONTROLLER SYSTEM

1)2-5 Axis Fully English Type CNC lathe controller

2) 800×600 8.4 inch real color LCD displayer

3) Electric Turret & Binary code turret,Max: 99 pcs tools

4) Support CZPT , Macro function and PLC function

5) Max speed is 60m/min, feeding speed is 24m/min

6) Adapted servo spindle can realize spindle continous position,rigid tapping,rigid screw processing

7) High anti-jamming switch power( 100V-240VAC 50Hz/60Hz -> 24VDC)

8)64MB Memory,56Mb user store room

9) With USB interface,it supports file operation in flash disk,system configuration and software upgrade

10)Position Control Mode:Pulse+Direction/AB Phase,Dual Analog voltage output of 0~10V

11)32 bits ARM microprocessor+FPGA Technology

12)Basic I/O: 36X36 , can be edited freely

13)cutter offset

14)Installing dimension, electric interfaces, instruction system and operating windows being compatible with those of GSK 980TDb Turning CNC System

            Spindle                                                             Rotary cylinder                                     Machining of long shaft
     The self-made high-speed paired                                The standard configuration adopts a                        lt can realize the processing of 120mm   
      bearing unit spindle adopts angular                             hydraulic rotary cylinder to make the                       long workpiece with the nozzle holder.
      contact high-speed bearings,and the                           clamping force stronger, more stable                                          
      normal speed is 3500/min, which is                             and have a longer                                      
      suitable for large-scale machining. The                       service life. It can be replaced with                                           
      according to different usage occasions                       pneumatic clamping according to the                                           
      of customers. If high-speed and                                  actual situation.                            
      high-gloss requirements are required,a                                      
      6000-rpm high-speed electric spindle                                      
      can be selected.                                      

 

 

  ball screw                                                                                     Linear Xihu (West Lake) Dis.s
ZheJiang brand 25 mm ball grinding precision grade screw                            ZheJiang brand 25mm Linear Xihu (West Lake) Dis.s precision grade
rod

OPTIONAL ACCESSORIES

 

Product Features

Product Features

*Can mount right-setting or back-setting chip conveyor, strong chip conveying capacity.

* Anti-deformation patented heavy-duty base, heavy enough to support fast. Heavy enough to support bar and large parts, anti-vibration, improve precision and smoothness.
*The key components adopt high-quality wear-resistant configurations such as ZheJiang , and the sleeve and spindle are all dynamically balanced.

*Bed adopt flat bed, slide board adopt 30°slant design, high rigidity, good machining flexibility.

*Super compact design, big inside space, modern appearance.

*Base adopt multi layer strengthening rib, ensure bed’s strength and stability.

*Adopt high precision integral spindle unit, spindle motor adopt high performance servo motor, big output torque, high speed wide adjustment range.

*Adopt high precision pre-stretched ball screw(double nuts), coupled with feeding motor directly by linkager, high transmission rigidity,can realize μ class precise turning.

*Adopt CZPT electric control package to make electromechanical cooperation play the best efficiency.

Company Profile

SZGHTECH is a manufacturer of CNC systems and industrial robot arms with more than 10 years of industrial experience. We have been committed to providing customers with the best industrial automation solutions. Our company is clearly structured and includes R&D, production, sales and technical support departments to ensure that we can provide the best possible service.
Our products and services include CNC systems, industrial robot arms, supporting software and training services. Our CNC systems and robotic arms are suitable for a wide range of industries and fields. Our software and training services help customers get up to speed quickly and understand the best way to use their products.
Our strength and uniqueness lies in the excellent quality of our products and reasonable prices. We continuously invest in R&D to keep up with the latest developments in the industry. Our technical support team is always on hand to ensure that our customers’ equipment remains in top condition and downtime is reduced.
Our vision is to be an industry leader and provide customers with the best industrial automation solutions. Our mission is to help our customers increase efficiency and reduce costs while improving production quality. Our team consists of a group of experienced and passionate professionals who will do their best to provide the best service to their clients.
If you are interested in our products and services, please feel free to contact our sales team or technical support team, we look CZPT to helping you.

Packaging & Shipping

 

FAQ

1. Who are we?

We are based in ZheJiang , which provides CNC total solutions&Robot arm. Such as welding Robot arms, painting robot arms, handling robot arms, grinding robot arms, and scara robot, which has independenttechnical teams and over 10 years of technical and overseas sales experience. sell to Eastern Europe(20.00%), Mid East(20.00%), Southeast Asia(15.00%), Southern Europe(10.00%), South America(8.00%), North America(5.00%), Western Europe(5.00%), Eastern Asia(4.00%), Central America(4.00%), Northern Europe(4.00%), Africa(3.00%), Domestic Market(2.00%).

2. How can we guarantee the quality?
Always finishing a pre full testing by our professional engineers;
Always final 100% Inspection before shipment.

3. Where is our factory located? How can I visit there?
Our factory is located in Henggang Street, HangZhou District, HangZhou City, ZheJiang Province, China. You are warmly welcome to visit our factory.

4.What is the delivery time?
The full series of standard models are in stock. For a customized one, it depends.

5.What services can we provide?
1.Accepted Payment Currency:USD,EUR,CAD,HKD,CNY;
2).Accepted Payment Type:T/T,L/C,D/P D/A,Credit Card,PayPal,Western Union,Cash, Escrow;
3).Language Spoken:English,Chinese,Spanish,Japanese,Portuguese,German,Arabic,French,Russian,
Korean, Italian, and so on.

 

6.What is the warranty period?
After-sale service: The warranty period is 12 months. Meantime, we provide free online technical support. The technical response is available within 12 hours while the solution for the troubleshooting is provided within 48 hours.

 

7.How can I choose the most suitable machines?
Please tell me your specifications ,we can choose the best model for you , or you can choose the exact model .
You can also send us the products drawing ,we will choose the most suitable machines for you.

 

8.Does your cnc support booting logo exchange?
Yes, no problem.

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After-sales Service: Professional After-Sales Team
Warranty: 1 Year
Application: Metal
Process Usage: Metal-Cutting CNC Machine Tools
Movement Method: Linear Control
Numerical Control: CNC/MNC
Customization:
Available

|

Customized Request

linear rail

Types of Linear Rails and Their Uses

Whether you’re installing a new linear rail system or repairing an existing one, you’ll want to know the proper techniques and precautions for installing and maintaining it. There are a variety of applications for linear rails, such as sleeve-bearing slides, Dovetail rails, and sliding carriages. The main benefits of using linear rails are easy installation, minimal maintenance, and long lifespan.

Cost

Choosing the best linear rail for your application can be a daunting task. There are several factors to consider such as cost, performance and durability. A good linear rail can be the basis for a variety of industrial applications. Selecting the right one for your application can eliminate hidden costs and improve overall performance.
A linear rail may be the best choice if your application is low-precision and requires less than a few millimetres of accuracy. A linear rail will allow you to achieve higher speeds and smoother motion. It is also less likely to bend under an over-loaded environment.
However, it is important to note that the cost of linear rails varies according to the material and design of the rail. If you are looking to save money, you might want to opt for a cheaper linear guide rail, like the CZPT V linear compact guide.
The CZPT(r) Linear Rail is a high load linear motion system designed to provide ease of installation and maintenance. It uses CZPT motion technology and has a sleek, compact design that can withstand harsh environments. It can also operate at high speeds over long travel lengths.
A linear rail can be installed by hand, but is best installed by a team of skilled professionals. Linear rods require fewer screws to attach shaft supports.
A good linear guide rail must be installed in a clean environment. Dust on the rail can combine with internal lubrication of rolling elements and can lead to reduced life span and efficiency.

Applications

Various types of linear rails are used in various industrial applications. These rails are typically made of stainless steel or carbon steel. They are also available in different sizes. They are also suitable for applications that require a high load capacity and stiffness. They can be mounted vertically, horizontally or both. They can also be joined together to form a long linear assembly.
Linear rails provide high load capacity and stiffness. They are also ideal for moving products with little or no friction. They can handle loads from a few grams to thousands of kilograms. They are also used in many machine-tool applications and in advanced medical applications. These systems are also used in semiconductor manufacturing.
When deciding on the type of linear guide to use, you must consider your needs. The most common types of linear guides are sliding contact guides and roller bearing guides. These linear guides are made of cylindrical rollers or spherical balls. They have high travel accuracy and minimal deflection.
Linear rails are often used in gantry robots, laser welding machines and other machine-tool applications. They are also used in manufacturing, packaging, material transfer, and other applications.
Linear guides are available in a wide range of styles and sizes. They are also available in different types of materials. They are typically made of high-strength steel, galvanised steel or stainless steel. Depending on your application, you may need corrosion-resistant steel types.
linear rail

Dovetail rails

Whether it’s a straight mounting bracket, a telescopic sight or an optic, dovetail rails have a wide array of uses. While some may be overtly utilitarian, others have a high level of performance.
The DS series is a great example of a dovetail rail system that is both versatile and highly functional. Aside from their dovetail based design, the DS series offers two travel ranges: the XYZ and XYZ-XYZ. The XYZ-XYZ series is ideal for small controlled travel applications. These systems offer greater load bearing capabilities than their predecessors.
The CZPT FDD line of linear guides features dovetail rails as standard equipment. This line features both aluminium and grey cast iron versions. These guides have been touted for their quiet operation, ease of use and preloaded features. They are available in multiple lengths and mounting configurations, making them the perfect solution for your next project.
The FDD line of linear guides has a few nifty features that are not only impressive in their own right, but are also useful for other applications. The FDD line also features a self-lubricating, non-magnetic, and non-restrictive slide. This makes them the perfect choice for any application that requires low friction and high performance. Aside from the linear slides, FDD line linear guides also offer linear bearings, axis bearings, and a wide variety of other linear components. They are also renowned for their high level of quality and reliability.

Sleeve-bearing slides

Typically, these slides are used to reduce friction between moving parts of a machine system. They also allow for smooth, linear motion. These slides offer a number of benefits, such as increased load capacity, vibration resistance, and lower starting friction.
A number of manufacturers manufacture linear slides. Some of these slides reduce friction through surface coating, while others reduce friction through ball bearings. They also come in a variety of materials, such as aluminum and steel. These slides are a great solution for a wide variety of applications.
Ball bearing slides are the most common type of linear slide. They use self-lubricated ball bearings in the base. These slides also feature four rods that provide smooth, single-axis movement. Ball bearing slides are used for a variety of applications, including robotics and cabinetry. They can be powered by inertia or the drive mechanism.
Some linear slides also have an inverted design, allowing them to be attached in a different configuration. This can be a useful feature for installations that require more flexibility. Depending on the type of linear slide, the design may also be locked in place.
These slides are often used in light-duty applications, such as appliance parts and fragile instrumentation. They are typically made from aluminum and galvanized steel. These slides provide smooth, single-axis linear motion. They are available in a wide variety of sizes, from small to heavy-duty.

Sliding carriage and rail

Historically, sliding carriage and rail systems were used to allow lathes to perform operations. These systems consisted of a sliding carriage, a rail, and a drive unit. A drive unit, such as a ball screw or a servo motor, generates the force required to propel the carriage forward.
Sliding carriages are available in a wide variety of sizes and configurations. The slide itself is made from several components, including roller bearings, a rail, and a carriage. The carriage can be attached to a profiled rail or it can be directly mounted on the rail.
The design of the sliding carriage depends on the type of linear guide used. The most common linear guide style is the roller bearing guide. A roller bearing guide uses roller bearings inside the carriage. It has an open or closed bushing that supports the shaft. Compared to the dovetail style, the boxway style has a higher projected surface area and can support heavier loads.
The CZPT head attaches to the sliding carriage and moves the camera along the rail. It is a compact, space saving solution. It can be set up on a floor or mounted on a tripod. It is quiet and corrosion free.
Sliding contact guides are the simplest style of linear guide. These guides use a series of sliding contacts to guide the carriage. They may be recirculating or non-recirculating.
linear rail

Maintenance

Keeping your linear guide rail in top shape may require periodic maintenance. The right maintenance procedures can ensure your linear guide lasts the test of time. Performing the most appropriate maintenance can also help you avoid costly repairs. In fact, some manufacturers even offer maintenance kits that include everything you need.
For starters, there are two main types of linear guides. One uses ball screw guides, while the other utilizes recirculating balls. These two designs require different lubrication techniques. Lubrication can be achieved by smearing grease on the ball bearing raceways and using disposable syringes to apply it. Using a lint-free paper towel to wipe out the groove is also a good idea.
Other maintenance procedures include cleaning and testing. A good way to determine if the rails are level is to check them with a dial indicator. Some manufacturers even offer kits that include grease and lubricant.
Using a specialised bearing lubricant is also a good idea. The right lubricant can make your linear guide last longer. It can also help prevent catastrophic failure. This is especially true for high-speed applications. You may also want to consider adding an extra layer of protection to your rails. If you do not have the funds to shell out for an upgrade, the next best thing is to keep your linear guide in tip-top condition.
The best way to achieve this is to keep the right lubricant at the right lubrication level. If you need to change the lubrication, make sure you clean the rail first.
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editor by Dream 2024-05-13