China High Accuracy Level Anti-Friction Heavy Load Ball Low Noise Linear Guideway Slide Rail for Industrial Robot Arm dobot linear rail

Product Description

 

Product Description

 

Features

 

High Accuracy
Because linear CZPT has little friction resistance, only a small driving force is needed to move the load. Low frictional
resistance helps the temperature rising effect be small. Thus, the frictional resistance is decreased and the accuracy could be maintained for long period than the traditional slide system.

High Rigidity
The design of the Linear Xihu (West Lake) Dis. rail and block features an equal load rating in all 4 directions that request sufficient rigidity
load in all directions, and self-aligning capability to absorb installation error. Moreover, a sufficient preload can be achieved to increase rigidity and makes it suitable for any kind of installation.

Easy for Maintenance
Compared with the high-skill required scrapping process of the traditional slide system, the Linear Xihu (West Lake) Dis. can offer high precision even if the mounting surface is machined by milling or grinding. Moreover, the interchangeability of the Linear Xihu (West Lake) Dis. gives convenience for installation and future maintenance.

High Speed
Linear Xihu (West Lake) Dis. block, rail, and ball apply by the contact point of the Rolling system. Due to the characteristic of low frictional
resistance, the required driving force is much lower than that in other systems, thus the power consumption is small. Moreover, the temperature rising effect is small even under high-speed operation.

High Performance without Clearance
Even under a preload or regular load, the ball and raceway contact 1 another at 2 points in the loading direction, as shown.

This design gives rise to a smooth rolling motion.
 
Features of HG Series

  1. Self-aligning capability
  2. Interchangeability
  3. High rigidity in all 4 directions

HG Series – Gringing, milling, and drilling machine, lathe, machine center

  1. A 4 row ball system provides a high load rated linear guideway.
  2. The 2 point ball contact characteristics of the circular CZPT raceways ensure very low friction.
  3. The guideway options are either the international or compact version, with a long or short trolley, and with or without flanges.
  4. Precision classes and preload options are available.
  5. Xihu (West Lake) Dis. rail up to 4000mm in length.

 

Structure

Construction of HG Series:

Rolling circulation system: Block, Rail, End Cap and Retainer
Lubrication system: Grease Nipple and Piping Joint
Doust protection system: End Seal, Bottom Seal, Bolt Cap

 

Customized

Customized Part

  1. Length can be cut to your requirement(100mm – 4000mm)
  2. End Distance can be cut to your requirement 
  3. The color of the end cap and end seal.
  4. With thread, or without thread.

  Material:

  1. Body-Carbon Steel
  2. Balls- Bearing Steel
  3. Diverters- Plastic
  4. HG/EG Series Rail: S55C Carbon Steel
  5. HG/EG Series Block: 20CRMO
  6. MG Series Rail/Block : Bearing Steel; 440C(customized)

Product Parameters

Interchangeable Type:

Dimensions for HG Series:
 

Model No Assembly   (mm) Block Dimension(mm) Rail Dimension(mm) Rail Mounting Holes Dimension Load Rating Static Permissible Moment Weight
H H1 N W B B1 C L1 L K1 K2 G M T H2 H3 Wr Hr D h d P E (mm) C(kN) Co(kN) MR  KN-m MP  KN-m MY  KN-m Block  kg Rail   kg/m
HGW15CA 24 4.3 16 47 38 4.5 30 39.4 61.4 8 4.85 5.3 M5 6 4 3.7 15 15 7.5 5.3 4.5 60 20 M4*16 14.7 23.47 0.12 0.1 0.1 0.17 1.45
HGW20CA 30 4.6 22 63 53 5 40 50.5 77.5 10.3 6 12 M6 8 6 6 20 18 9.5 8.5 6 60 20 M5*16 27.1 36.68 0.27 0.2 0.2 0.4 2.21
HGW20HA 65.2 92.2 17.6 32.7 47.96 0.35 0.35 0.35 0.52
HGW25CA 36 5.5 24 70 57 6.5 45 58 84 10.7 6 12 M8 8 6 5 23 22 11 9 7 60 20 M6*20 34.9 52.82 0.42 0.33 0.33 0.59 3.21
HGW25HA 78.6 105 21 42.2 69.07 0.56 0.57 0.57 0.8
HGW30CA 42 6 31 90 72 9 52 70 97.4 14.3 6 12 M10 8.5 6.5 11 28 26 14 12 9 80 20 M8*25 48.5 71.87 0.66 0.53 0.53 1.09 4.47
HGW30HA 93 120 25.8 58.6 93.99 0.88 0.92 0.92 1.44
HGW35CA 48 7.5 33 100 82 9 62 80 112 14.6 7 12 M10 10 9 13 34 29 14 12 9 80 20 M8*25 64.6 93.88 1.16 0.81 0.81 1.56 6.30
HGW35HA 106 138 27.5 77.9 122.8 1.54 1.40 1.40 2.06
HGW45CA 60 9.5 38 120 100 10 80 97 139 13 10 13 M12 15 8.5 21 45 38 20 17 14 105 23 M12*35 103.8 146.7 1.98 1.55 1.55 2.79 10.41
HGW45HA 129 171 28.9 125.3 191.9 2.63 2.68 2.68 3.69
HGW55CA 70 13 44 140 116 12 95 118 167 17.4 11 13 M14 18 12 19 53 44 23 20 16 120 30 M14*45 153.2 211.2 3.69 2.64 2.64 4.52 15.08
HGW55HA 156 205 36.4 184.9 276.2 4.88 4.57 4.57 5.96

 Note: 1kgf=9.81N

Easy to Assemble

 

Packaging & Shipping

Certifications

 

US $2.8-35
/ pcs
|
1 pcs

(Min. Order)

###

Feature: High Speed
Function: Super
Flange Shape: Square
Shape: Flange
Material: Bearing Steel
Type: Universal

###

Samples:
US$ 20/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Model No Assembly   (mm) Block Dimension(mm) Rail Dimension(mm) Rail Mounting Holes Dimension Load Rating Static Permissible Moment Weight
H H1 N W B B1 C L1 L K1 K2 G M T H2 H3 Wr Hr D h d P E (mm) C(kN) Co(kN) MR  KN-m MP  KN-m MY  KN-m Block  kg Rail   kg/m
HGW15CA 24 4.3 16 47 38 4.5 30 39.4 61.4 8 4.85 5.3 M5 6 4 3.7 15 15 7.5 5.3 4.5 60 20 M4*16 14.7 23.47 0.12 0.1 0.1 0.17 1.45
HGW20CA 30 4.6 22 63 53 5 40 50.5 77.5 10.3 6 12 M6 8 6 6 20 18 9.5 8.5 6 60 20 M5*16 27.1 36.68 0.27 0.2 0.2 0.4 2.21
HGW20HA 65.2 92.2 17.6 32.7 47.96 0.35 0.35 0.35 0.52
HGW25CA 36 5.5 24 70 57 6.5 45 58 84 10.7 6 12 M8 8 6 5 23 22 11 9 7 60 20 M6*20 34.9 52.82 0.42 0.33 0.33 0.59 3.21
HGW25HA 78.6 105 21 42.2 69.07 0.56 0.57 0.57 0.8
HGW30CA 42 6 31 90 72 9 52 70 97.4 14.3 6 12 M10 8.5 6.5 11 28 26 14 12 9 80 20 M8*25 48.5 71.87 0.66 0.53 0.53 1.09 4.47
HGW30HA 93 120 25.8 58.6 93.99 0.88 0.92 0.92 1.44
HGW35CA 48 7.5 33 100 82 9 62 80 112 14.6 7 12 M10 10 9 13 34 29 14 12 9 80 20 M8*25 64.6 93.88 1.16 0.81 0.81 1.56 6.30
HGW35HA 106 138 27.5 77.9 122.8 1.54 1.40 1.40 2.06
HGW45CA 60 9.5 38 120 100 10 80 97 139 13 10 13 M12 15 8.5 21 45 38 20 17 14 105 23 M12*35 103.8 146.7 1.98 1.55 1.55 2.79 10.41
HGW45HA 129 171 28.9 125.3 191.9 2.63 2.68 2.68 3.69
HGW55CA 70 13 44 140 116 12 95 118 167 17.4 11 13 M14 18 12 19 53 44 23 20 16 120 30 M14*45 153.2 211.2 3.69 2.64 2.64 4.52 15.08
HGW55HA 156 205 36.4 184.9 276.2 4.88 4.57 4.57 5.96
US $2.8-35
/ pcs
|
1 pcs

(Min. Order)

###

Feature: High Speed
Function: Super
Flange Shape: Square
Shape: Flange
Material: Bearing Steel
Type: Universal

###

Samples:
US$ 20/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Model No Assembly   (mm) Block Dimension(mm) Rail Dimension(mm) Rail Mounting Holes Dimension Load Rating Static Permissible Moment Weight
H H1 N W B B1 C L1 L K1 K2 G M T H2 H3 Wr Hr D h d P E (mm) C(kN) Co(kN) MR  KN-m MP  KN-m MY  KN-m Block  kg Rail   kg/m
HGW15CA 24 4.3 16 47 38 4.5 30 39.4 61.4 8 4.85 5.3 M5 6 4 3.7 15 15 7.5 5.3 4.5 60 20 M4*16 14.7 23.47 0.12 0.1 0.1 0.17 1.45
HGW20CA 30 4.6 22 63 53 5 40 50.5 77.5 10.3 6 12 M6 8 6 6 20 18 9.5 8.5 6 60 20 M5*16 27.1 36.68 0.27 0.2 0.2 0.4 2.21
HGW20HA 65.2 92.2 17.6 32.7 47.96 0.35 0.35 0.35 0.52
HGW25CA 36 5.5 24 70 57 6.5 45 58 84 10.7 6 12 M8 8 6 5 23 22 11 9 7 60 20 M6*20 34.9 52.82 0.42 0.33 0.33 0.59 3.21
HGW25HA 78.6 105 21 42.2 69.07 0.56 0.57 0.57 0.8
HGW30CA 42 6 31 90 72 9 52 70 97.4 14.3 6 12 M10 8.5 6.5 11 28 26 14 12 9 80 20 M8*25 48.5 71.87 0.66 0.53 0.53 1.09 4.47
HGW30HA 93 120 25.8 58.6 93.99 0.88 0.92 0.92 1.44
HGW35CA 48 7.5 33 100 82 9 62 80 112 14.6 7 12 M10 10 9 13 34 29 14 12 9 80 20 M8*25 64.6 93.88 1.16 0.81 0.81 1.56 6.30
HGW35HA 106 138 27.5 77.9 122.8 1.54 1.40 1.40 2.06
HGW45CA 60 9.5 38 120 100 10 80 97 139 13 10 13 M12 15 8.5 21 45 38 20 17 14 105 23 M12*35 103.8 146.7 1.98 1.55 1.55 2.79 10.41
HGW45HA 129 171 28.9 125.3 191.9 2.63 2.68 2.68 3.69
HGW55CA 70 13 44 140 116 12 95 118 167 17.4 11 13 M14 18 12 19 53 44 23 20 16 120 30 M14*45 153.2 211.2 3.69 2.64 2.64 4.52 15.08
HGW55HA 156 205 36.4 184.9 276.2 4.88 4.57 4.57 5.96

How to Get the Longest Life Out of Your Linear Rails

Whether you’re looking for the strength of steel or the convenience of aluminum, linear rails can provide you with the right choice. They can withstand both downward and lift-off loads, and they can be anchored along their full length to aluminum extrusion profiles.
linear rail

Maintenance of linear rails

Depending on the environment you are using your linear rails in, it will vary as to the amount of maintenance that is required. However, there are some key steps you can take to make sure you get the longest life out of your rails.
The first step is to ensure you are installing your rails on a solid, level foundation. If your rails are not level, you may get indentations on your rails, which can result in a number of problems.
The second step is to ensure you are using the correct lubricant. The right lubricant can make all the difference in your rails life. The best lubricants are those that are designed to withstand the environment you will be using them in. Ideally, you should use light oil on ball bearing raceways.
The best way to ensure you are doing it right is to have a set of dial indicators to help you make sure that your rails are level. Also, make sure that you are not relying on the guide rail to keep your rails level. You can also take the time to use a lint free cloth to wipe down your rails.
The most important part of any linear guide is its lubrication system. Most are equipped with a lubrication mechanism that makes maintenance simple. If yours is not, then you might want to consider a grease and lubrication kit from CZPT Automation.

Low coefficient of friction

Whether you’re looking for a simple linear rail or a sophisticated rail that supports the entire machine, there are a variety of choices. Each one has its own set of advantages and disadvantages. There are also various levels of accuracy, running speed, and load bearing capacity.
For example, you may need a corrosion-resistant steel type for metalworking applications. But, the same type can have a high coefficient of friction.
To reduce friction, you can choose a chain with a low-friction top chain. These chains can achieve low coefficients of friction without lubrication.
Another option is to use a plastic roller chain. This option is ideal for applications that need minimal slippage between the surfaces. These chains are engineered to have low coefficients of friction. This is made possible through a combination of compression molding and epoxy resin polymer matrix.
The manufacturer’s catalog lists the coefficient of friction of different types of top chain. This is a good way to see the difference between a ball guide and a roller guide.
The coefficient of friction of a rolling steel ball is a good indication of its working capability. This is one of the reasons why they are used in moving parts. This is also one of the reasons why PMI’s MSA Series is engineered with a low friction coefficient.
Having a low coefficient of friction can save you money and energy. This also increases the life of the chain, motor, and other linear motion components.
linear rail

Stiffness

Whether it is for machine tools or consumer applications, the stiffness of linear rails is an important factor. If a linear rail is not properly aligned, it can have a high degree of deflection. This can result in damage to the rail. The life of a linear rail also depends on a variety of factors.
If the rail is not properly aligned, the load applied to the rail will follow the surface on which it is screwed. This may lead to problems with alignment.
If the rail has a large diameter, it may be easier to align than a smaller one. It can also help to run two rails in parallel. This will minimize deflection.
The stiffness of a linear rail is also determined by its load capacity. The load capacity of a rail can range from a few grams to thousands of kilograms. The higher the load capacity, the better the rail’s stiffness.
Linear rails are typically used in high precision systems. They can withstand moment loads and overhung loads. The life of a linear rail also depends on the load capacity and frequency of use.
The stiffness of a rail can also be determined by its initial contact angle. Generally, a linear rail has a higher stiffness than a linear rod.
The stiffness of a linear rail can be measured both experimentally and with an FEA. An FEA can also be used to determine the static and dynamic behavior of a linear guideway. The results can be used to determine the stiffness of different structures.

Can be anchored along their full length to aluminum extrusion profiles

Luckily for us, CZPT offers a plethora of stuff to choose from. From the ubiquitous t-slot aluminum extrusion to the tiniest trumps, CZPT has you covered. Not only does it have a wide selection of fasteners and aluminum extrusions in stock and ready to ship, CZPT also offers a number of services and solutions to help you get the job done right. Whether you’re in the market for a new warehouse or need help designing and delivering a customized product, CZPT can help. We have a staff of skilled craftspeople who will work with you from start to finish to ensure your aluminum extrusion project is done right. No job is too big or too small for us. Our customers include manufacturers of industrial and commercial grade products, as well as small businesses and individuals looking to make a splash. From commercial kitchen equipment to industrial cabinets, we can help you turn your ideas into reality. For more information. Alternatively, visit us online to learn more about our extensive line of products and solutions. Our knowledgeable team is happy to answer any and all questions about your aluminum extrusion project, and can even help with CAD design services. Regardless of your needs, CZPT can help. A large part of our success is our ability to be a single source provider of a wide range of extrusion solutions.
linear rail

Applications

Whether you need to move a small item through a manufacturing process, or a heavy load, linear rails will provide a smooth, stable motion. There are many applications for linear rails, including packaging, factory automation, medical sample handling, and more.
The basic structure of linear rails is an assembly that contains balls and rollers to support the loads moving on the rail. The balls provide high load capacity, while the rollers provide a low friction guide.
Linear rails are typically used in the industrial industry. They offer a large range of motion, and they can be used in a vertical or horizontal setting. They also come in a variety of sizes. They are mainly used in applications that require high performance, high precision, and low friction guidance.
Linear rails can be round or square. They are made from high-strength steel, usually galvanised. The length of a rail can range from a few centimetres to several metres. Linear rails have a low-friction guide system, which helps to ensure a smooth and reliable motion. The load capacity of a rail can range from several grams to thousands of kilograms.
The advantages of linear rails include low friction, high load capacity, and high rigidity. These qualities make them an ideal solution for many industrial applications. They are also known as linear assemblies, linear guides, and guide systems.
There are many different names for linear rail systems, including ball bearing linear guides, linear rails, and linear rail systems. These systems are typically used in applications that require low-friction guidance, but they are also useful in pneumatic driven systems. They are easily installed, and they have high load bearing capacity.
China High Accuracy Level Anti-Friction Heavy Load Ball Low Noise Linear Guideway Slide Rail for Industrial Robot Arm     dobot linear railChina High Accuracy Level Anti-Friction Heavy Load Ball Low Noise Linear Guideway Slide Rail for Industrial Robot Arm     dobot linear rail
editor by czh 2022-11-27